Mitsubishi Outlander (2003+). Manual — part 294

POWER STEERING HOSES

POWER STEERING

37-35

POWER STEERING HOSES

REMOVAL AND INSTALLATION

M1372005700367

Pre-removal and Post-installation Operation

œ

Power Steering Fluid Draining and Refilling (Refer to

3

37

). and Bleeding (Refer to

3

37

).

AC300498 AC

15 ± 3 N·m

12 ± 2 N·m

12 ± 2 N·m

12 ± 2 N·m

12 ± 2 N·m

12 ± 2 N·m

57 ± 7 N·m

57 ± 7 N·m

3

1

2

9

4

13

10

7

11

12

5

6

12

8

14

13

15

12 ± 2 N·m

12 ± 2 N·m

Removal steps

1.

Oil reservoir

>>F<<

2.

Return hose

>>E<<

3.

Suction hose

>>D<<

4.

Return hose

>>C<<

5.

Return hose

>>B<<

6.

Return hose

7.

Return tube assembly

œ

Front bumper assembly (Refer to
GROUP 51, Front Bumper Assembly

3

51

).

8.

Cooler tube assembly

œ

Tie rod end and knuckle connection
(Refer to

3

37



).

œ

Stabilizer link (Refer to GROUP 33A,
Stabilizer Bar

3

33

).

>>A<<

9.

Return hose

10.

Return tube

11.

O-ring

12.

Eye bolt

13.

Gasket

14.

Pressure hose assembly

15.

Return tube

Removal steps

&RQWLQXHG

POWER STEERING HOSES

POWER STEERING

37-36

INSTALLATION SERVICE POINTS

>>A<< RETURN HOSE INSTALLATION

Install the return hose so that the marking is
positioned as shown in the illustration.

>>B<< RETURN HOSE INSTALLATION

Install the return hose so that the marking is
positioned as shown in the illustration.

>>C<< RETURN HOSE INSTALLATION

Install the return hose so that the marking is
positioned as shown in the illustration.

>>D<< RETURN HOSE INSTALLATION

Install the return hose so that the markings are
positioned as shown in the illustration.

>>E<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is
positioned as shown in the illustration.

>>F<< RETURN HOSE INSTALLATION

Install the return hose so that the markings are
positioned as shown in the illustration.

AC100277AB

Return hose

AC201792 AC

Return hose

Return tube

Marking

AC201922 AC

Return hose

Cooler tube
assembly

Marking

AC201791 AC

Return hose

Return tube

Marking

Marking

Cooler tube assembly

AC100278 AC

Return hose

Return tube

AC103338 AC

Suction hose

AC201923 AC

Return hose

Return tube

Marking

37A-1

GROUP 37A

POWER STEERING

CONTENTS

GENERAL INFORMATION . . . . . . . .

37A-3

SERVICE SPECIFICATIONS. . . . . . .

37A-5

LUBRICANTS . . . . . . . . . . . . . . . . . .

37A-5

SEALANTS . . . . . . . . . . . . . . . . . . . .

37A-6

SPECIAL TOOLS. . . . . . . . . . . . . . . .

37A-6

ON-VEHICLE SERVICE. . . . . . . . . . .

37A-9

STEERING WHEEL FREE PLAY CHECK .

37A-9

STEERING ANGLE CHECK . . . . . . . . . . . .

37A-9

TIE ROD END BALL JOINT STARTING
TORQUE CHECK . . . . . . . . . . . . . . . . . . . .

37A-10

STATIONARY STEERING EFFORT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37A-10

STEERING WHEEL RETURN TO CENTRE
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37A-11

DRIVE BELT TENSION CHECK. . . . . . . . .

37A-11

FLUID LEVEL CHECK . . . . . . . . . . . . . . . .

37A-11

FLUID REPLACEMENT . . . . . . . . . . . . . . .

37A-11

POWER STEERING SYSTEM AIR
BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . .

37A-12

OIL PUMP PRESSURE TEST . . . . . . . . . .

37A-13

POWER STEERING PRESSURE SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37A-14

TIE ROD END BALL JOINT DUST COVER
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37A-14

STEERING COLUMN SHAFT ASSEMBLY SHOCK
ABSORBING MECHANISM CHECK. . . . . .

37A-15

STEERING WHEEL*. . . . . . . . . . . . . .

37A-16

REMOVAL AND INSTALLATION . . . . . . . .

37A-16

STEERING SHAFT* . . . . . . . . . . . . . .

37A-18

REMOVAL AND INSTALLATION . . . . . . . .

37A-18

DISASSEMBLY AND REASSEMBLY . . . . .

37A-20

Continued on next page

WANINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES

WARNING

•

Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to

personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and

paassenger (from rendering the SRS inoperative).

•

Service or maintenance of any SRS component or SRS-related component must be performed only at an

authorized MITSUBISHI dealer.

•

MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental

Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any

SRS-related component.

NOTE

The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,

clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection

with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

37A-2

POWER STEERING GEAR BOX AND
LINKAGE* . . . . . . . . . . . . . . . . . . . . .

37A-21

REMOVAL AND INSTALLATION . . . . . . . .

37A-21

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

37A-25

DISASSEMBLY AND REASSEMBLY. . . . .

37A-26

TIE ROD END BALL JOINT DUST COVER
REPLACEMENT . . . . . . . . . . . . . . . . . . . . .

37A-35

POWER STEERING OIL PUMP
ASSEMBLY . . . . . . . . . . . . . . . . . . . .

37A-36

REMOVAL AND INSTALLATION . . . . . . . .

37A-36

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

37A-38

DISASSEMBLY AND REASSEMBLY . . . . .

37A-39

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

37A-41

POWER STEERING HOSES . . . . . . .

37A-42

REMOVAL AND INSTALLATION
<L.H. drive vehicles> . . . . . . . . . . . . . . . . . .

37A-42

REMOVAL AND INSTALLATION
<R.H. drive vehicles> . . . . . . . . . . . . . . . . .

37A-46