Mitsubishi Outlander (2003+). Manual — part 228
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-17
<<B>> SELF-LOCKING NUT (TIE ROD END
CONNECTION) REMOVAL
CAUTION
•
Do not remove the nut from ball joint. Loosen
it and use special tool to avoid possible
damage to ball joint threads.
•
Hang special tool with cord to prevent it from
falling.
1. Install special tool ball joint remover (MB991897)
as shown in the figure.
2. Turn the bolt and knob as necessary to make the
jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
<<C>> DRIVE SHAFT/DRIVE SHAFT AND INNER
SHAFT ASSEMBLY <2WD-RH> REMOVAL
1. Use the following special tools to push out the
drive shaft or the drive shaft and inner shaft
assembly from the hub.
•
Puller shaft (MB990242)
•
Puller bar (MB990244)
•
Puller body (MB991354)
•
End yoke holder (MB990767)
2. Remove the drive shaft from the hub by pulling
the bottom of the brake disc towards you.
CAUTION
•
Do not pull on the drive shaft; doing so will
damage the PTJ; be sure to use the pry bar.
•
When pulling the drive shaft out from the
transmission, be careful that the spline part of
the drive shaft does not damage the oil seal.
AC208247AD
Cord
Bolt
MB991897
Nut
Ball joint
AC106821
Knob
Parallel
Bolt
Correct
Wrong
AD
AC102550
MB990244
(Three)
MB991354
MB990242
MB990767
AC
AC102551AC
Drive shaft
AC100141
Transmission
PTJ assembly
Pry bar
AF
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-18
3. Insert a pry bar between the transmission case
and the drive shaft, and then pry and remove the
drive shaft from the transmission.
4. If the inner shaft is hard to remove from the
transmission, strike the bracket assembly lightly
with a plastic hammer and remove the inner shaft.
5. Use special tool plug (MB991460) to prevent the
entry of foreign material into the transmission
case.
CAUTION
Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage
when the drive shaft is removed. If, however,
vehicle weight must be applied to the bearing in
moving the vehicle, temporarily secure the wheel
bearing by using the following special tools.
•
Spacer (MB991000)
•
Front hub remover and installer (MB991017)
<<D>> OUTPUT SHAFT <4WD> REMOVAL
CAUTION
When pulling the output shaft out from the
transmission, be careful that the spline part of
the output shaft does not damage the oil seal.
Use special tool sliding hammer (MB991721) to
remove the output shaft.
INSTALLATION SERVICE POINTS
>>A<< OUTPUT SHAFT <4WD>/DRIVE
SHAFT/DRIVE SHAFT AND INNER SHAFT
ASSEMBLY <2WD-RH> INSTALLATION
CAUTION
When installing the output shaft, the drive shaft
or the drive shaft and inner shaft assembly, be
careful that the spline part of the output shaft, the
drive shaft or the drive shaft and inner shaft
assembly do not damage the oil seal.
>>B<< SELF-LOCKING NUT INSTALLATION
Tighten the self-locking nut so that the protruding
length of the stabilizer link protruding part meets its
standard value (A).
Standard value (A): 9.4
±
0.4 mm
AC102553 AC
Bracket assembly
AC102554
MB991460
AC
AC102555 AC
MB991017
MB991000
AC102556
MB991721
Output shaft
AC
AC107031
AC107031
AB
A
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-19
>>C<< WASHER/DRIVE SHAFT NUT
INSTALLATION
1. Be sure to install the drive shaft washer in the
specified direction.
CAUTION
Before securely tightening the drive shaft nuts,
make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be
damaged.
2. Using special tool end yoke holder (MB990767),
tighten the drive shaft nut to the specified torque.
Tightening torque: 245
±
29 N
⋅
m
AC102465AD
MB990767
Washer
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-20
DISASSEMBLY AND REASSEMBLY
M1261003700531
CAUTION
•
Be careful not to damage the ABS rotor, which is attached to the BJ outer race during disassembly
and reassembly.
•
Never disassemble the BJ assembly except when replacing the BJ boot.
AC101959
2
1
15
14
13
4
12
8
11
10
9
7
12
4
12
4
16
17
6
5
6
3
9
10
8
12
9
10
11
8
12
12
13
15
1
2
12
4
13
14
15
1
2
12
13
1
2
20
19
N
N
N
N
N
<2WD-RH>
<2WD-LH>
<4WD>
18
20
21
19
16
21
N
N
Grease
for PTJ
Grease
for BJ
BJ boot repair kit
PTJ boot repair kit
PTJ repair kit
Bracket assembly repair kit
Bearing dust seal repair kit
AD
N
Disassembly steps
>>G<<
1.
PTJ boot band (large)
>>G<<
2.
PTJ boot band (small)
3.
PTJ case and inner shaft assembly
<2WD-RH>
<<A>>
>>F<<
4.
PTJ case
<<B>>
>>E<<
5.
Inner shaft <2WD-RH>
6.
Dust cover <2WD-RH>
7.
Bracket assembly <2WD-RH>
>>D<<
8.
Dust sear outer <2WD-RH>
>>D<<
9.
Dust seal inner <2WD-RH>
<<C>>
>>C<<
10. Centre bearing <2WD-RH>
11. Centre bearing bracket <2WD-RH>
12. Circlip
13. Snap ring
<<A>>
>>B<<
14. Spider assembly
<<D>>
>>A<<
15. PTJ boot
>>A<<
16. Damper band
>>A<<
17. Dynamic damper
Disassembly steps (Continued)
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