Mitsubishi Outlander (2003+). Manual — part 229
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-21
NOTE:
.
•
PTJ: Pillow Tripod Joint
•
BJ: Birfield Joint
18. BJ assembly
19. BJ boot band (small)
20. BJ boot band (large)
21. BJ boot
Disassembly steps (Continued)
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-22
LUBRICATION POINTS
AC107123
Grease: repair kit grease
Amount used:
<2WD>: 120 ± 10 g
<4WD>: 85 ± 10 g
CAUTION
Grease: repair kit grease
Amount used:
<2WD>: 215 ± 10 g
<4WD>: 150 ± 10 g
Grease: repair kit grease
Amount used:
Dust seal inner: 14 - 20 g
Dust seal outer: 8 - 12 g
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
CAUTION
Grease: repair kit grease
AF
Grease: repair kit grease
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-23
DISASSEMBLY SERVICE POINTS
<<A>> PTJ CASE/SPIDER ASSEMBLY REMOVAL
CAUTION
Do not disassemble the spider assembly.
1. Wipe off grease from the spider assembly and the
inside of the PTJ case.
2. Always clean the spider assembly when the
grease contains water or foreign material.
<<B>> INNER SHAFT <2WD-RH> REMOVAL
1. Use special tool inner shaft remover (MB991248
or MD998801) to remove the inner shaft assembly
from the PTJ case.
2. Use special tool side bearing puller (MB990810)
to remove the centre bearing bracket from the
inner shaft.
<<C>> CENTRE BEARING <2WD-RH> REMOVAL
Use the following special tools to remove the centre
bearing from the centre bearing bracket.
•
Bar (MB990938)
•
Installer adapter (MB990930)
<<D>> PTJ BOOT REMOVAL
1. Wipe off grease from the shaft spline.
2. When reusing the PTJ boot, wrap plastic tape
around the shaft spline to avoid damaging the
boot.
REASSEMBLY SERVICE POINTS
>>A<< DYNAMIC DAMPER/DAMPER BAND/PTJ
BOOT INSTALLATION
CAUTION
There should be no grease adhered to the rubber
part of the dynamic damper.
1. Install the dynamic damper in the position (L)
shown in the figure .
L: 237
±
3 mm <2WD>
L: 231
±
3 mm <4WD-LH>, 222
±
3 mm
<4WD-RH>
2. Secure the damper bands.
3. Wrap plastic tape around the shaft spline, and
then install the PTJ boot band (small) and PTJ
boot.
AC102878
MB991248
or
MD998801
MB991248
or
MD998801
Bar
PTJ case
Bar
PTJ case
AD
AC101694
MB990810
AC
AC102652
MB990938
MB990930
AD
Centre bearing bracket
AC101695AC
L
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-24
>>B<< SPIDER ASSEMBLY INSTALLATION
CAUTION
•
The drive shaft joint use special grease. Do
not mix old and new or different types of
grease.
•
If the spider assembly has been cleaned, take
special care to apply the specified grease.
1. Apply the specified grease furnished in the repair
kit to the spider assembly between the spider axle
and the roller.
Specified grease: Repair kit grease
2. Install the spider assembly to the shaft from the
direction of the spline chamfered side.
>>C<< CENTRE BEARING <2WD-RH>
INSTALLATION
Use the following special tools to press-fit the centre
bearing into the centre bearing bracket.
•
Bar (MB990938)
•
Installer adapter (MB990932)
>>D<< DUST SEAL INNER <2WD-RH> /DUST
SEAL OUTER <2WD-RH> INSTALLATION
CAUTION
When applying grease, make sure that it does not
adhere to anything outside the lip.
1. Apply the specified grease to the rear surface of
all dust seals.
Specified grease: Repair kit grease
Amount used (Dust seal inner): 14
−
20 g
Amount used (Dust seal outer): 8
−
12 g
2. Use the following special tools to press the dust
seals into the centre bearing bracket until they are
flush with each other.
•
Rear suspension bushing base (MB990890)
•
Bar (MB990938)
•
Installer adapter (MB990934)
3. Apply repair kit grease to the lip of each dust seal.
>>E<< INNER SHAFT <2WD-RH> INSTALLATION
1. Use special tool inner shaft installer base
(MB991172) to hold the centre bearing inner race,
and then press-in the inner shaft.
AC102654AC
Chamfered
side
AC102655
MB990938
MB990932
Centre bearing bracket
AD
AC101696
MB990890
Dust seal
inner
AC
AC101697
MB990938
MB990934
MB990890
Dust seal
outer
AC
AC101698
MB991172
Inner shaft
AC
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