Mitsubishi Outlander (2003+). Manual — part 227
FRONT AXLE HUB ASSEMBLY
FRONT AXLE
26-13
CAUTION
When removing the inner race (outside) from the
hub, be careful not to let the hub drop.
2. Remove the wheel bearing inner race (outside)
from the front hub by using special tool side
bearing puller (MB990810).
3. Install the inner race (outside) that was removed
from the hub to the wheel bearing, and then use
the following special tools to remove the wheel
bearing.
•
Installer bar (MB990938)
•
Installer adapter (MB990935)
•
Knuckle arm bridge (MB991056 or MB991355)
REASSEMBLY SERVICE POINTS
>>A<< WHEEL BEARING INSTALLATION
1. Fill the wheel bearing with multipurpose grease.
2. Apply a thin coating of multipurpose grease to the
knuckle and bearing contact surfaces.
CAUTION
Press the outer race when pressing-in the wheel
bearing. Otherwise the wheel bearing will be
damaged.
3. Press-in the bearing by using the following special
tools.
•
Rear suspension bushing arbor (MB990833)
•
Rear suspension bushing base (MB990890)
>>B<< HUB STARTING TORQUE CHECK
1. Tighten the following special tools to the specified
torque, and then press-in the hub into the knuckle.
•
Front hub remover and installer (MB991017)
•
Spacer (MB991000)
2. Rotate the hub in order to seat the bearing.
3. Measure the hub starting torque by using the
following special tools.
•
Torque wrench (MB990685)
•
Preload socket (MB990326)
Limit: 1.8 N
⋅
m
AC102509
MB990810
Inner race
(outside)
AC
AC102510 AC
MB990938
MB990935
MB991056 or MB991355
Inner race
(outside)
AC102511
MB990883
MB990890
AC
AC210929 AC
MB991000
MB991017
245 ± 29 N·m
Tighten the nut
with the bolt secured
AC100136
MB990685
MB990326
AB
FRONT AXLE HUB ASSEMBLY
FRONT AXLE
26-14
4. The starting torque must be within the limit and
the hub rotation must be smooth.
>>C<< WHEEL BEARING AXIAL PLAY CHECK
1. Measure to determine whether the wheel bearing
axial play is within the limit or not by using the
following special tools.
•
Front hub remover and installer (MB991017)
•
Spacer (MB991000)
Limit: 0.05 mm
2. If the play is not within the limit range while the nut
is tightened to 245
±
29 N
⋅
m, the bearing, hub
and/or knuckle have probably not been installed
correctly. Replace the bearing and re-install.
INSPECTION
M1261002000067
•
Check the front hub and brake disc mounting
surfaces for galling and contamination.
•
Check the knuckle inner surface for galling and
cracks.
AC100137
MB991000
MB991017
245 ± 29 N·m
AB
Tighten the nut
with the bolt
secured
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-15
DRIVE SHAFT ASSEMBLY
REMOVAL AND INSTALLATION
M1261003500474
CAUTION
•
Do not strike the ABS rotors installed to the BJ outer race of drive shaft against other parts when
removing or installing the drive shaft. Otherwise the ABS rotors will be damaged.
•
Be careful not to strike the pole piece at the tip of the front ABS sensor with tools during servicing
work.
Pre-installation Operation
•
Transmission Fluid Draining (Refer to GROUP
22A and 23A, On-vehicle Service
−
Transmission Oil Replacement
•
Transfer Oil Draining <4WD>
(Refer to GROUP 22A and 23A, On-vehicle
Service
−
,
•
Front Exhaust Pipe Removal (Refer to GROUP
15, Exhaust Pipe and Muffler
).
Post-installation Operation
•
Front Exhaust Pipe Installation (Refer to
GROUP 15, Exhaust Pipe and Muffler
•
Check the Ball Joint Dust Cover for cracks or
damage by pushing it with your finger.
•
Transfer Oil Filling<4WD> (Refer to GROUP
22A and 23A, On-vehicle Service
−
Transfer Oil
•
Transmission Fluid Filling (Refer to GROUP
22A and 23A, On-vehicle Service
−
Transmission Oil Replacement
,
).
AC107141
8
N
N
N
N
9
6
14
4
3
2
1
25 ± 5 N·m
245 ± 29 N·m
108 ± 10 N·m
41 ± 4 N·m
<2WD>
<LH>
<RH>
7
39 ± 5 N·m
10
11
12
AB
7
5
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-16
REMOVAL SERVICE POINTS
<<A>> DRIVE SHAFT NUT REMOVAL
CAUTION
Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage
when the drive shaft nut is loosened.
Use special tool end yoke holder (MB990767) to fix
the hub and remove the drive shaft nut.
AC107142
10
N
N
N
13
14
14
3
2
1
<4WD>
N
11
9
4
5
AB
25 ± 5 N·m
245 ± 29 N·m
108 ± 10 N·m
N
8
6
7
39 ± 5 N·m
Removal steps
<<A>>
>>C<<
1.
Drive shaft nut
>>C<<
2.
Washer
3.
Front ABS sensor
4.
Front ABS sensor bracket
5.
Brake hose bracket
>>B<<
6.
Self-locking nut
7.
Stabilizer rubber
8.
Stabilizer link assembly
9.
Lower arm ball joint connection
<<B>>
10. Self-locking nut (tie rod end
connection)
<<C>>
>>A<<
11. Drive shaft
<<C>>
>>A<<
12. Drive shaft and inner shaft
assembly <2WD-RH>
<<D>>
>>A<<
13. Output shaft <4WD>
14. Circlip
AC102462
AC
MB990767
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