Mitsubishi Outlander (2003+). Manual — part 291
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-23
LUBRICATION AND SEALING POINTS
AC200119 AC
Grease: Silicone grease
Fluid:
ATF DXRON III or
DEXRON II
Grease: Repair kit grease
Fluid:
ATF DXRON III or
DEXRON II
Sealant:
3M ATD Part No. 8661, 8663
or equivalent
Grease:
Multipurpose grease
SAE J310, NLGI No.2
or equivalent
Fluid:
ATF DXRON III or
DEXRON II
Fluid:
ATF DXRON III or
DEXRON II
Fluid:
ATF DXRON III or
DEXRON II
Grease: Repair kit grease
Fluid:
ATF DXRON III or DEXRON II
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-24
DISASSEMBLY SERVICE POINTS
<<A>> RACK SUPPORT COVER REMOVAL
Using special tool rack support cover wrench
(MB991621), remove the rack support cover from the
steering gear.
<<B>> LOWER OIL SEAL/PINION AND VALVE
ASSEMBLY REMOVAL
Using a plastic hammer, gently tap the pinion to
remove it.
<<C>> SEAL RING REMOVAL
CAUTION
When cutting the seal ring, be careful not to
damage the pinion and valve assembly or the
rack.
Cut the seal ring and remove it from the pinion and
valve assembly or the rack.
<<D>> UPPER BEARING/UPPER OIL SEAL
REMOVAL
Using a socket, remove the oil seal and the ball
bearing from the valve housing simultaneously.
<<E>> CIRCLIP REMOVAL
CAUTION
If the rack stopper is first turned counterclockwise,
the circlip will get caught in the slot in the housing
and the rack stopper will not turn.
1. Turn the rack stopper clockwise until the end of
the circlip comes out of the slot in the rack
housing.
2. Turn the rack stopper counterclockwise to remove
the circlip.
<<F>> RACK STOPPER/RACK BUSHING/OIL
SEAL/O-RING/RACK ASSEMBLY REMOVAL
1. Pull out the rack slowly. Take out the rack stopper
and the rack bushing at the same time.
AC103692 AB
MB991621
ACX01143 AB
ACX01144 AB
ACX01145AC
Socket
ACX01146 AB
Circlip
Rack stopper
ACX01147 AB
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-25
CAUTION
Do not damage the oil seal press fitting surface.
2. Partially bend the oil seal and remove it from the
rack bushing.
<<G>> LOWER BEARING REMOVAL
Use a brass bar or special tool brass bar
(MB990939) to remove the ball bearing from the gear
housing.
<<H>> NEEDLE BEARING REMOVAL
CAUTION
Do not open special tool excessively to prevent
damaging housing interior.
Use special tool needle bearing puller (MB991120)
to remove the needle bearing from the rack housing.
<<I>> OIL SEAL REMOVAL
CAUTION
Be careful not to damage the inner surface of the
rack cylinder of the gear housing.
Use a piece of pipe or similar tool to remove the oil
seal from the gear housing.
REASSEMBLY SERVICE POINTS
>>A<< OIL SEAL INSTALLATION
1. Apply a coating of ATF DEXRON III or DEXRON II
to the both sides of the oil seal.
2. Using the following special tools, press the oil seal
into the rack housing.
MB991197: Bar (Long type)
MB991199: Oil Seal and Bearing Installer
>>B<< NEEDLE BEARING/LOWER BEARING
INSTALLATION
1. Apply ATF DEXRON III or DEXRON II to housing,
bearing and oil seal press fitting surface.
ACX01148 AB
Rack bushing
ACX01149
MB990939
Lower bearing
AC
Valve housing
ACX01150 AB
Valve housing
MB991120
Needle
bearing
AC100259
Oil seal
Pipe or similar tool
Gear housing
AB
AC100260 AC
MB991197
Oil seal
MB991199
Gear housing
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING
37-26
CAUTION
Press-fit straight. The valve housing is
aluminium, and may become deformed if press-
fit on an angle.
2. Press fit needle bearing with the following special
tools.
MB990938: Bar (Snap-in type)
MB991202: Oil Seal and Bearing Installer
>>C<< RACK ASSEMBLY INSTALLATION
CAUTION
Do not close the vent hole in the rack with
grease.
1. Apply a coating of repair kit grease to the rack
teeth face.
2. Cover rack serrations with special tool rack
installer (MB991213).
3. Apply ATF DEXRON III or DEXRON II to special
tool, and to the outer surface of the seal ring and
the O-ring.
4. Align the centre of the oil seal with the rack to
prevent the retainer spring from slipping. Slowly
insert the rack from power cylinder side.
>>D<< OIL SEAL/RACK BUSHING INSTALLATION
1. Apply ATF DEXRON III or DEXRON II to the outer
surface of the oil seal. Using the special tool
installer adapter (MB990927), press in the oil seal
until it is flush with the bushing end face.
2. Apply ATF DEXRON III or DEXRON II to the oil
seal inner surface and the O-ring.
3. Wrap the rack end with plastic tape, and push the
rack bushing onto the rack.
>>E<< CIRCLIP INSTALLATION
CAUTION
Insert the circlip to the rack stopper hole while
turning the rack stopper clockwise.
Insert the circlip to the rack stopper hole through
cylinder hole. Turn the rack stopper clockwise and
insert the circlip firmly.
ACX01153
Needle bearing
MB990938
MB991202
MB991202
Lower
bearing
AE
MB990938
ACX01154 AB
Seal ring and O-ring
Vent hole
ACX01155
MB991213
AB
Oil seal
ACX01156 AE
Oil seal
O-ring
MB990927
Rack
bushing
AC100261AB
Rack
Vinyl tape
Rack bushing
ACX01158
Circlip
Slot
AB
Circlip
Slot
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