Mitsubishi Outlander (2003+). Manual — part 163
GENERAL SPECIFICATIONS
MANUAL TRANSMISSION OVERHAUL
22B-5
GENERAL SPECIFICATIONS
M1222000200202
TRANSMISSION MODEL TABLE
GEAR RATIO TABLE
SERVICE SPECIFICATIONS
M1222000300179
Transmission
model
Speedomerter
gear ratio
Final gear
ratio
Vehicle model
Engine model
Transfer
gear ratio
F5M42-2-Y4B1
27/36
4.625
CU2W
4G63-D4-MPI
−
W5M42-1-Z4B1
27/36
4.687
CU2W
4G63-D4-MPI
0.3018
W5M42-1-V4B1
27/36
4.352
CU5W
4G93-S4-MIVEC
0.3018
F5M42-2-Y4B1
W5M42-1-Z4B1
W5M42-1-V4B1
1st
3.583
2nd
1.947
3rd
1.379
4th
1.030
5th
0.820
Reverse
3.363
Item
Standard value
Minimum limit
Differential case preload
0.05
−
0.11 mm
−
Input shaft front bearing end play
0
−
0.12 mm
−
Input shaft 5th speed gear end play
0
−
0.09 mm
−
Input shaft rear bearing end play
0
−
0.12 mm
−
Synchronizer ring back surface to gear clearance
−
0.5 mm
Output shaft front bearing end play
0
−
0.12 mm
−
Output shaft 3rd speed gear end play
0
−
0.09 mm
−
Output shaft rear bearing end play
0
−
0.09 mm
−
Backlash between differential gear and pinion <F5M42> 0
−
0.15 mm
−
Backlash between center differential gear and pinion
<W5M42>
0.025
−
0.150 mm
−
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
MANUAL TRANSMISSION OVERHAUL
22B-6
SNAP RING, SPACER AND THRUST PLATE FOR
ADJUSTMENT
M1222012000186
SPACER (FOR ADJUSTMENT OF DIFFERENTIAL CASE PRELOAD) <F5M42>
SPACER (FOR ADJUSTMENT OF CENTER DIFFERENTIAL CASE PRELOAD) <W5M42>
SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT FRONT BEARING END PLAY)
THRUST PLATE (FOR ADJUSTMENT OF INPUT SHAFT 5TH SPEED GEAR END PLAY)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
0.71
71
1.01
01
0.74
74
1.04
04
0.77
77
1.07
07
0.80
80
1.10
J
0.83
83
1.13
D
0.86
86
1.16
K
0.89
89
1.19
L
0.92
92
1.22
G
0.95
95
1.25
M
0.98
98
Thickness mm
Identification symbol
Thickness mm
Identification symbol
0.74
74
1.04
04
0.77
77
1.07
07
0.80
80
1.10
J
0.83
83
1.13
D
0.86
86
1.16
K
0.89
89
1.19
L
0.92
92
1.22
G
0.95
95
1.25
M
0.98
98
1.28
N
1.01
01
1.31
E
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.24
None 2.38
Brown
2.31
Blue
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.82
0
2.98
6
2.86
2
3.02
7
2.90
3
3.06
8
2.94
5
3.10
9
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
MANUAL TRANSMISSION OVERHAUL
22B-7
SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT REAR BEARING END PLAY AND OUTPUT SHAFT
FRONT BEARING END PLAY)
SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT 3RD SPEED GEAR END PLAY)
SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT REAR BEARING END PLAY)
SPACER (FOR ADJUSTMENT OF BACKLASH BETWEEN DIFFERENTIAL SIDE GEAR AND PINION)
<F5M42>
SPACER (FOR ADJUSTMENT OF BACKLASH BETWEEN CENTER DIFFERENTIAL SIDE GEAR AND
PINION) <W5M42>
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.43
Green (2)
1.59
Yellow (2)
1.51
White (2)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.81
Green
2.97
Orange
2.85
White
3.01
Red
2.89
Yellow
3.05
Pink
2.93
Black
3.09
Blue
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.31
Black (2)
2.55
Yellow
2.35
None
2.59
Black
2.39
Blue
2.63
Orange
2.43
Brown
2.67
Blue
2.47
Green
2.71
Brown
2.51
White
Thickness mm
Identification symbol
Thickness mm
Identification symbol
0.75
−
0.82
−
1.05
−
1.12
−
0.83
−
0.92
−
1.09
−
1.16
−
0.93
−
1.00
−
1.15
−
1.22
−
1.01
−
1.08
−
Thickness mm
Identification symbol
Thickness mm
Identification symbol
0.48
−
0.55
−
0.74
−
0.81
−
0.56
−
0.65
−
0.82
−
0.89
−
0.66
−
0.73
−
TORQUE SPECIFICATIONS
MANUAL TRANSMISSION OVERHAUL
22B-8
TORQUE SPECIFICATIONS
M1222012100138
Part
N
⋅
m
Transfer - clutch housing mounting bolt <W5M42>
69
±
10
Roll stopper bracket mounting bolt
70
±
10
Shift cable bracket mounting bolt
18
±
3
Select lever mounting bolt
18
±
3
Speedometer gear mounting bolt
3.9
±
1.0
Backup light switch
32
±
2
Poppet spring
32
±
2
Harness bracket bolt
18
±
3
Harness bracket bolt <Except 2.4L model>
3.9
±
1.0
Interlock plate bolt
30
±
3
Control housing mounting bolt
18
±
3
Under cover mounting bolt
6.9
±
0.9
Reverse idler gear shaft mounting bolt
48
±
6
Clutch housing-transaxle case mounting bolt
44
±
5
Front bearing retainer mounting bolt
18
±
3
Select lever mounting nut
11
±
1
Stopper bracket mounting bolt
21.7
±
0.3
Clutch release bearing retainer mounting bolt
9.8
±
0.2
Differential drive gear mounting bolt
132
±
5
Transfer cover mounting bolt <W5M42>
23
±
3
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