Mitsubishi Outlander (2003+). Manual — part 223
PROPELLER SHAFT
PROPELLER SHAFT
25-9
2. Make mating marks on the outer race, cage and
inner race, and then remove the circlip, outer race
and ball.
NOTE: Note the positions of the balls so that they
can be reinstalled in their original positions.
3. Remove the inner race with cage from the centre
propeller shaft assembly by using a puller
(commercially available).
4. Wipe off the grease and clean the outer race,
inner race, cage and balls.
<<F>> DOJ BOOT REMOVAL
When the DOJ boot is reused, tape the spline part on
the rear propeller shaft and then remove the DOJ
boot.
REASSEMBLY SERVICE POINTS
>>A<< DOJ BOOT INSTALLATION
1. Install the boot band.
2. Wrap a plastic tape around the spline part on the
centre propeller shaft and then install the DOJ
boot.
>>B<< DOJ ASSEMBLY INSTALLATION
1. Apply a thin coat of the specified grease to the
ball grooves of the inner and outer races.
Specified grease: Repair kit grease
2. Assemble the DOJ assembly as follows:
(1) Assemble the outer race, cage, balls, and
inner race with their mating marks aligned.
(2) Install the circlip.
3. Apply specified grease to the DOJ assembly.
Specified grease: Repair kit grease
Amount to use: 95
±
5 g
4. Apply a thin coat of specified adhesive to the
groove side of DOJ assembly (shown by arrows in
the figure) and install the rubber packing.
Specified adhesive: 3M Stud Locking 4170 or
equivalent
5. Set the groove side of DOJ assembly (for
packing) toward the DOJ boot side and install
them.
AC101275 AC
Outer race
Circlip
Ball
Cage
Inner
race
AC101276
Inner race
Puller
Cage
AC
AC101277AC
Outer race
Circlip
Cage
Inner
race
AC101278 AC
AC101279
Rubber packing
DOJ assembly
AF
PROPELLER SHAFT
PROPELLER SHAFT
25-10
6. Lining up the mating marks on the DOJ assembly
and the centre propeller shaft and using the
socket wrench, install the DOJ assembly to the
centre propeller shaft.
7. Using the bolt, align the bolt holes of the DOJ boot
and the DOJ assembly and install DOJ boot to the
DOJ assembly.
8. Install the rubber packing of the companion flange
side in the same manner as described in (4)
above.
>>C<< BOOT BAND INSTALLATION
CAUTION
•
Clamp the boot by holding down the lever at a
position nearly opposite to the vent groove
provided in the DOJ boot (at arrow marked
position on boot).
•
Be sure to remove grease, if present, from
around the vent groove. Grease obstructs the
ventilation air passage.
>>D<< CENTRE BEARING
ASSEMBLY/COMPANION
FLANGE/SELF-LOCKING NUT INSTALLATION
1. Set the centre bearing assembly in the direction
shown in the figure and install it to the centre
propeller shaft.
2. Install, lining up the mating marks on the
companion flange and the centre propeller shaft.
3. While tightening the self-locking nut, install the
centre bearing assembly with the companion
flange.
>>E<<CENTRE BEARING ASSEMBLY/CENTRE
YOKE/SELF-LOCKING NUT INSTALLATION
1. Set the centre bearing assembly in the direction
shown in the figure and install it to the centre
propeller shaft.
2. Align the mating marks on the centre yoke and the
centre propeller shaft.
3. While tightening the self-locking nut, install the
centre bearing assembly with the centre yoke.
AC101280
Socket wrench
AC
AC101281
Bolt
DOJ boot
AF
AC107071AB
Vent plug
Mark
Boot
AC101283 AD
Companion flange
Self-locking
nut
Centre bearing
assembly
AC101284
Rubber
mount
Dust seal
Centre
yoke
Self-
locking
nut
AD
PROPELLER SHAFT
PROPELLER SHAFT
25-11
>>F<< JOURNAL/JOURNAL BEARING
INSTALLATION
CAUTION
Do not apply grease excessively. Too much
grease can result in errors in the selection of
snap rings.
1. Apply multi-purpose grease to the following
universal joint kit.
•
Shaft and journal grease cup
•
Dust seal lip
•
Needle roller bearing
CAUTION
Be careful when pressing the journal bearings. If
they are pressed at an angle, the inside of the
journal bearings will be damaged.
2. Use special tool universal joint remover and
installer (MB990840) to press the journal bearing
into the centre yoke, sleeve yoke or flange yoke
until the snap ring groove is fully visible.
3. Use the special tool to press the opposite side
journal bearing into the yoke.
4. Align the mating marks on the centre yoke and
rear propeller shaft, and install the propeller shaft
journal bearings in the same manner as described
in (1) and (2) above.
>>G<< SNAP RING INSTALLATION
1. Install a snap ring to one side of the journal.
2. Use special tool universal joint remover and
installer (MB990840) at the opposite side of the
installed snap ring to press in the journal bearing
toward the snap ring.
CAUTION
Always use snap rings of equal thickness on
both sides.
3. Install the snap ring on the opposite side, and
measure the clearance of the snap ring groove
with a feeler gauge.
Standard value (A): 0.02
−
0.06 mm
4. If the clearance exceeds the standard value,
adjust by changing the thickness of the snap ring.
AC101285 AC
ACX00647
MB990840
Groove for
snap ring
AC
ACX00648AC
MB990840
MB990840
Thickness mm
Identification colour
1.28
−
1.31
Yellow
1.34
Blue
1.37
Purple
1.40
Brown
ACX00649
MB990840
Snap ring
AE
ACX00650AC
Snap ring
A
NOTES
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