Mitsubishi Outlander (2003+). Manual — part 174
TRANSMISSION CASE
MANUAL TRANSMISSION OVERHAUL
22B-49
2. Be sure the bushing is fully seated as shown. It
must be 3 mm below the housing surface.
>>B<< NEEDLE BEARING INSTALLATION
1. Check the installation direction of the needle
bearing.
2. Press fit the needle bearing until it is flush with the
case.
>>C<<OIL SEAL INSTALLATION
1. Apply gear oil (Hypoid gear oil SAE 75W-90 or
75W-85W conforming to API classification GL-4).
2. Using special tool Differential oil seal installer
(MD998325), press fit the oil seal into the
transaxle case.
AK204304
3 mm
AC
AK204287
Model number
stamped side
AB
AK204286AB
AK204288
MD998325
AB
DIFFERENTIAL
MANUAL TRANSMISSION OVERHAUL
22B-50
DIFFERENTIAL
DISASSEMBLY AND REASSEMBLY
M1222002500146
<F5M42>
DISASSEMBLY SERVICE POINT
<<A>> TAPER ROLLER BEARING REMOVAL
1. Using special tool Bearing remover (MD998801),
support the taper roller bearing, and then set them
on the press.
AK204408
2
3
8
6
5
4
8
132 ± 5 N·m
1
7
5
2
6
9
AB
Apply gear oil to all
moving parts before
installation.
Disassembly steps
>>D<<
1.
Differential drive gear
<<A>>
>>C<<
2.
Taper roller bearing
>>B<<
3.
Lock pin
>>A<<
4.
Pinion shaft
>>A<<
5.
Pinion
>>A<<
6.
Washer
>>A<<
7.
Side gear
>>A<<
8.
Spacer
9.
Differential case
AK204289
MD998801
AB
DIFFERENTIAL
MANUAL TRANSMISSION OVERHAUL
22B-51
2. Push down on the differential case with the press
and remove the bearing.
REASSEMBLY SERVICE POINTS
>>A<< SPACER/SIDE
GEAR/WASHER/PINION/PINION SHAFT
INSTALLATION
1. After a spacer has been mounted on the back
surface of the side gear, install the side gear in the
differential case.
NOTE: When a new side gear is to be installed,
mount a medium thickness spacer.
2. Set the washer on the back of each pinion, and
put both pinions simultaneously in mesh with the
side gears. While rotating them, install them in
position.
3. Insert the pinion shaft.
4. Measure the backlash between the side gear and
pinion.
Standard value: 0
−
0.15 mm
5. If the backlash is out of specification, select a
spacer that should get the back lash with in the
standard value and re-measure the backlash.
NOTE: Repeat until the backlash on both sides
are equal.
>>B<< LOCK PIN INSTALLATION
Install the lock pin so that it will be oriented in the
direction shown.
>>C<< TAPER ROLLER BEARING INSTALLATION
Using special tools, install the taper roller bearing
with the press.
•
Installer cap (MD998812)
•
Installer adapter (MD998823)
>>D<< DIFFERENTIAL DRIVE GEAR
INSTALLATION
AKX00768
AKX00770
AKX00766
AK204290
Differential case
Lock pin
Pinion shaft
AB
AK204319
MD998812
Taper roller
bearing
MD998823
AC
AK204320AB
DIFFERENTIAL
MANUAL TRANSMISSION OVERHAUL
22B-52
1. Apply sealant (3M STUD Locking No.4170 or
equivalent) to the entire threaded portion of the
bolt.
2. Tighten to the specified torque in the illustrated
sequence.
Tightening torque: 132
±
5 N
⋅
m
AK204221 AC
1
3
4
6
8
7
2
5
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