Mitsubishi Outlander (2003+). Manual — part 173
CLUTCH HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-45
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
M1222003700176
DISASSEMBLY SERVICE POINTS
<<A>> OUTER RACE REMOVAL
Using special tool Claw (MD999566), remove the
outer race from the clutch housing.
AK204400
4
5
6
1
2
3
7
9.8 ± 2.0 N·m
AC
Disassembly steps
1.
Clutch release bearing retainer
>>E<<
2.
Oil seal
>>D<<
3
Oil seal <F5M42>
<<A>>
>>C<<
4.
Outer race
<<B>>
>>B<<
5.
Outer race
>>A<<
6.
Bushing
7.
Clutch housing
AK204276
MD999566
AB
CLUTCH HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-46
<<B>> OUTER RACE REMOVAL
1. Set special tools as indicated in the figure.
•
Valve spring compressor (MD998772)
•
Bearing outer race remover (MD998346)
2. Turn the nut on special tool Bearing outer race
remover (MD998346) to pull up on the tool and
take out the outer race.
REASSEMBLY SERVICE POINTS
>>A<< BUSHING INSTALLATION
1. Press fit the bushing so the seam is away from
the air vent.
2. Be sure the bushing is fully seated as shown. It
must be 1 mm below the housing surface.
>>B<< OUTER RACE INSTALLATION
1. Check the installation direction of the outer race.
Install the outer race so the side with the model
number stamping can be seen.
2. Using special tools, press fit the outer race into
the clutch housing.
•
Handle (MB990938)
•
Installer adapter (MB990934)
>>C<< OUTER RACE INSTALLATION
1. Check the installation direction of the outer race.
2. Using special tools, press fit the outer race into
the clutch housing.
•
Handle (MB990938)
•
Installer adapter (MB990935)
•
Bearing outer race installer (MB991550)
AK204277AB
MD998346
MD998772
AK204278
Seam of bushing
Air vent
AB
AK204291
1 mm
AC
AK204279
Model number
stamped side
AB
AK204280
MB990938
MB990934
AB
AK204281
MB990935 <F5M42>
MB991550 <W5M42>
MB990938
AC
CLUTCH HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-47
>>D<<OIL SEAL INSTALLATION
1. Apply gear oil (Hypoid gear oil SAE 75W-90 or
75W-85W conforming to API classification GL-4)
to the oil seal lip.
2. Using special tool Differential oil seal installer
(MD998325), press fit the oil seal into the clutch
housing.
>>E<< OIL SEAL INSTALLATION
1. Pack grease (MITSUBISHI genuine grease part
No.0101011 or equivalent).
2. Using special tools, press fit the oil seal into the
clutch housing.
•
Handle (MB990938)
•
Installer adapter (MB990926)
AK204282AB
AK204283
MD998325
AB
AK204284AC
AK204285
MB990938
MB990926
AB
TRANSMISSION CASE
MANUAL TRANSMISSION OVERHAUL
22B-48
TRANSMISSION CASE
DISASSEMBLY AND REASSEMBLY
M1222013400079
REASSEMBLY SERVICE POINTS
>>A<< BUSHING INSTALLATION
1. Press fit the bushing so the seam is away from
the air vent.
AK204407
1
2
5
6
4
3
AB
Disassembly steps
>>C<<
1.
Oil seal
>>B<<
2.
Needle bearing
3.
Oil guide
4.
Snap ring
>>A<<
5.
Bushing
6.
Transaxle
AK204292
Seam of bushing
Air vent
AB
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