Mitsubishi Outlander (2003+). Manual — part 30

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-47

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

M1112001000946

<M/T>

CAUTION

*: indicates parts which should be temporarily tightened, and then fully tightened with the engine
weight applied on the vehicle body.

Pre-removal Operation

•

Under Cover Removal (Refer to GROUP 51, Under Cover

P.51-19

).

•

Fuel Line Pressure Reduction [Refer to GROUP 13B,

On-vehicle Service

−

Fuel Pump Connector

Disconnection (How to Reduce Pressurized Fuel Lines)

P.13B-428

].

•

Engine Oil Draining (Refer to GROUP 12, On-vehicle

Service

−

Engine Oil Replacement

P.12-3

).

•

Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service

−

Engine Coolant Replacement

P.14-17

).

•

Transmission Oil Draining (Refer to GROUP 22A,
On-vehicle Service

−

Transmission Oil Replacement

P.22A-8

).

•

Transfer Oil Draining (Refer to GROUP 22A, On-vehicle

Service

−

Transfer Oil Replacement

P.22A-8

).

•

Hood Removal (Refer to GROUP 42, Hood

P.42-4

).

•

Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-4

).

•

Battery and Battery Tray Removal

•

Accelerator Cable Removal (Refer to GROUP 17,

Accelerator Cable and Pedal

P.17-7

).

•

Radiator Assembly Removal (Refer to GROUP 14,

Radiator

P.14-29

).

•

Front Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-13

).

Post-installation Operation

•

Front Exhaust Pipe Installation (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-13

).

•

Radiator Assembly Installation (Refer to GROUP 14,

Radiator

P.14-29

).

•

Accelerator Cable Installation (Refer to GROUP 17,

Accelerator Cable and Pedal

P.17-7

).

•

Battery and Battery Tray Installation

•

Air Cleaner Installation (Refer to GROUP 15, Air Cleaner

P.15-4

).

•

Hood Installation (Refer to GROUP 42, Hood

P.42-4

).

•

Transfer Oil Refilling (Refer to GROUP 22A, On-vehicle

Service

−

Transfer Oil Replacement

P.22A-8

).

•

Transmission Oil Refilling (Refer to GROUP 22A,

On-vehicle Service

−

Transmission Oil Replacement

P.22A-8

).

•

Engine Coolant Refilling (Refer to GROUP 14, On-vehicle

Service

−

Engine Coolant Replacement

P.14-17

).

•

Engine Oil Refilling (Refer to GROUP 12, On-vehicle

Service

−

Engine Oil Replacement

P.12-3

).

•

Accelerator Cable Adjustment (Refer to GROUP 17,
On-vehicle Service

−

Accelerator Cable Check and

Adjustment

P.17-5

).

•

Fuel Leak Check

•

Drive Belt Tension Check (Refer to

P.11C-8

).

•

Under Cover Installation (Refer to GROUP 51, Under

Cover

P.51-19

).

•

Front Wheel Alignment Check and Adjustment (Refer to

GROUP 33, On-vehicle Service

−

Front Wheel Alignment

Check and Adjustment

P.33-6

).

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-48

AC308983

7

6

6

N

N

48 ± 7 N·m

48 ± 7 N·m

12 ± 2 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

1

5

4

3

2

AB

6

N

Removal steps

1.

Control wiring harness connection

2.

Battery wiring harness connection

3.

Canister vacuum hose connection

4.

Brake booster vacuum hose
connection

<<A>>

5.

Drive belt

6.

Engine oil cooler tube gaskets

7.

Engine oil cooler hose and bracket
assembly

Removal steps (Continued)

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-49

AC308984

44 ± 10 N·m*

44 ± 10 N·m*

13

14

N

12

22 ± 4 N·m

AB

(Engine oil)

15

11

10

9

8

24 ± 4 N·m

44 ± 10 N·m

70 ± 4 N·m*

Removal steps

<<B>>

8.

Power steering oil pump and
bracket assembly

<<C>>

9.

A/C compressor and clutch
assembly

10. Heater water hoses connection

<<D>>

>>E<<

11. Fuel high-pressure hose

connection

<<E>>

>>D<<

•

Transmission assembly

12. Earth cable connection
13. Self-locking nuts

<<F>>

>>B<<

14. Engine front mounting bracket

<<G>>

>>A<<

15. Engine assembly

Removal steps (Continued)

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-50

<A/T>

CAUTION

*: indicates parts which should be temporarily tightened, and then fully tightened with the engine
weight applied on the vehicle body.

Pre-removal Operation

•

Under Cover Removal (Refer to GROUP 51, Under Cover

P.51-19

).

•

Fuel Line Pressure Reduction [Refer to GROUP 13B,

On-vehicle Service

−

Fuel Pump Connector

Disconnection (How to Reduce Pressurized Fuel Lines)

P.13B-428

].

•

Engine Oil Draining (Refer to GROUP 12, On-vehicle

Service

−

Engine Oil Replacement

P.12-3

).

•

Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service

−

Engine Coolant Replacement

P.14-17

).

•

Transmission Fluid Draining (Refer to GROUP 23A,

On-vehicle Service

−

Automatic Transmission Fluid

Change

P.23A-144

).

•

Transfer Oil Draining (Refer to GROUP 23A, On-vehicle

Service

−

Transfer Oil Replacement

P.23A-147

).

•

Hood Removal (Refer to GROUP 42, Hood

P.42-4

).

•

Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-4

).

•

Battery and Battery Tray Removal

•

Accelerator Cable Removal (Refer to GROUP 17,

Accelerator Cable and Pedal

P.17-7

).

•

Radiator Assembly Removal (Refer to GROUP 14,

Radiator

P.14-29

).

•

Front Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-13

).

Post-installation Operation

•

Front Exhaust Pipe Installation (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-13

).

•

Radiator Assembly Installation (Refer to GROUP 14,

Radiator

P.14-29

).

•

Accelerator Cable Installation (Refer to GROUP 17,

Accelerator Cable and Pedal

P.17-7

).

•

Battery and Battery Tray Installation

•

Air Cleaner Installation (Refer to GROUP 15, Air Cleaner

P.15-4

).

•

Hood Installation (Refer to GROUP 42, Hood

P.42-4

).

•

Transfer Oil Refilling (Refer to GROUP 23A, On-vehicle

Service

−

Transfer Oil Replacement

P.23A-147

).

•

Transmission Fluid Refilling (Refer to GROUP 23A,

On-vehicle Service

−

Automatic Transmission Fluid

Change

P.23A-144

).

•

Engine Coolant Refilling (Refer to GROUP 14, On-vehicle

Service

−

Engine Coolant Replacement

P.14-17

).

•

Engine Oil Refilling (Refer to GROUP 12, On-vehicle

Service

−

Engine Oil Replacement

P.12-3

).

•

Accelerator Cable Adjustment (Refer to GROUP 17,

On-vehicle Service

−

Accelerator Cable Check and

Adjustment

P.17-5

).

•

Fuel Leak Check

•

Drive Belt Tension Check (Refer to

P.11C-8

).

•

Under Cover Installation (Refer to GROUP 51, Under

Cover

P.51-19

).

•

Front Wheel Alignment Check and Adjustment (Refer to
GROUP 33, On-vehicle Service

−

Front Wheel Alignment

Check and Adjustment

P.33-6

).