Mitsubishi Outlander (2003+). Manual — part 31

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-51

AC308985

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

1

5

4

3

2

AB

Removal steps

1.

Control wiring harness connection

2.

Battery wiring harness connection

3.

Canister vacuum hose connection

4.

Brake booster vacuum hose
connection

<<A>>

5.

Drive belt

Removal steps (Continued)

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-52

AC308986AB

(Engine oil)

13

9

8

7

6

24 ± 4 N·m

44 ± 10 N·m

12

10

11

45 ± 5 N·m*

44 ± 10 N·m*

44 ± 10 N·m*

22 ± 4 N·m

N

Removal steps

<<B>>

6.

Power steering oil pump and
bracket assembly

<<C>>

7.

A/C compressor and clutch
assembly

8.

Heater water hoses connection

<<D>>

>>E<<

9.

Fuel high-pressure hose
connection

<<E>>

>>D<<

•

Transmission assembly

10. Earth cable connection

>>C<<

11. Self-locking nuts

<<F>>

>>B<<

12. Engine front mounting bracket

<<G>>

>>A<<

13. Engine assembly

Removal steps (Continued)

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-53

REMOVAL SERVICE POINTS

<<A>> DRIVE BELT REMOVAL
The following operations will be needed due to the
introduction of the serpentine drive system with the
drive belt auto-tensioner.

1. Securely insert the spindle handle or ratchet

handle with a 12.7 mm insertion angle into the jig
hole of the auto-tensioner.

2. Rotate the auto-tensioner anti-clockwise and align

hole A with hole B.

CAUTION

To reuse the drive belt, draw an arrow indicating
the rotating direction (clockwise) on the back of
the belt using chalk, etc.

3. Insert an L-shaped hexagon wrench, etc. into the

hole to fix and then remove the drive belt.

<<B>> POWER STEERING OIL PUMP AND
BRACKET ASSEMBLY REMOVAL
With the hose installed, remove the power steering
oil pump and bracket assembly from the engine
assembly.

NOTE: After removing the power steering oil pump
and bracket assembly, secure it with a cord in the
location where the removal and installation of the
engine assembly cannot be hindered.

<<C>> A/C COMPRESSOR AND CLUTCH
ASSEMBLY REMOVAL
With the hose installed, remove the A/C compressor
and clutch assembly from the bracket.
NOTE: After removing the A/C compressor and
clutch assembly, secure it with a cord in the location
where the removal and installation of the engine
assembly cannot be hindered.

<<D>> FUEL HIGH-PRESSURE HOSE REMOVAL

1. Remove the fuel high-pressure hose stopper.

2. Remove the fuel high-pressure hose in the

direction shown in the figure while the retainer is
pulled up.
NOTE: If the retainer is released, install it after
removing the fuel high-pressure hose.

AC301703

AC301704AB

Hole A

Auto-tensioner

Hole B

AC301705AB

L-shaped
hexagon
wrench

Auto-tensioner

AC304581

AB

Stopper

AC304582

AB

Retainer

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-54

<<E>> TRANSMISSION ASSEMBLY REMOVAL

1. Pre-tighten the 2 bolts on the car to assemble the

radiator support upper insulator to set special tool
engine hanger MB991895 or engine hanger
MB991928.

2. Remove the transmission assembly (M/T: Refer to

GROUP 22A, Transmission Assembly

P.22A-15

,

A/T: Refer to GROUP 23A, Transmission
Assembly

P.23A-172

).

<<F>> ENGINE FRONT MOUNTING BRACKET
REMOVAL
1. Support the engine with a garage jack.
2. Remove the following special tool.

(1) <Special tool engine hanger (MB991895) is

used>

Remove special tool MB991895.

(2) <Special tool engine hanger (MB991928) is

used>

Remove special tool MB991928.

3. Hold the engine assembly with a chain block, etc.
4. Place a garage jack against the engine oil pan

with a piece of wood in between so that the weight
of the engine assembly is no longer being applied
to the engine front mounting bracket.

5. Loosen the engine front mounting bracket

mounting nuts and bolts, and remove the engine
front mounting bracket.

<<G>> ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and wiring
harness connectors and so on are disconnected
from the engine, lift the chain block slowly to remove
the engine assembly upward from the engine
compartment.

INSTALLATION SERVICE POINTS

>>A<< ENGINE ASSEMBLY INSTALLATION

Install the engine assembly, being careful not to
pinch the cables, hoses or wiring harness
connectors.

AC300950

AB

AC107631AB

MB991527

MB991454

MB991895

AC211405AB

MB991527

MB991454

MB991928

AC107632 AB

MB991527

MB991454

AC107632 AB

MB991527

MB991454