Mitsubishi Grandis. Manual — part 670
WINDOW GLASS
BODY
42-8
WINDOW GLASS
ADHESIVE
M1422000500100
SPECIAL TOOL
M1422000600334
GENERAL
M1422000100469
The windshield, delta window glass, quarter window
glass and tailgate window glass are attached by an
urethane-base adhesive to the window frame. This
adhesive provides improved glass holding and
sealing, and also gives body openings a greater
structural strength.
ITEMS
HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the
direct rays of the sun. Do not place any heavy article
on the sealant nor press it, otherwise it will become
deformed. Avoid storing the sealant for more than 6
months, because it will lose its sealing effect.
BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove
old adhesive completely. If the flange requires
painting, bake it after painting is completed.
Item
Specified adhesive
Windshield
3M ATD Part No.8609 Super Fast Urethane Auto Glass
Sealant or equivalent
3M ATD Part No.8608 Super Fast Urethane Primer or
equivalent
Delta window glass
Quarter window glass
Tailgate window glass
Tool
Number
Name
Use
MB990480
Window glass holder Window glass removal and installation
MB990480
Name
Remark
Adhesive
3M ATD Part No.8609 Super Fast Urethane Auto Glass Sealant or
equivalent
Primer
3M ATD Part No.8608 Super Fast Urethane Primer or equivalent
Spacers
Available as service part
Dam
Available as service part
Anti-rust solvent (or Tectyl
506T.Valvoline Oil Company)
For rust prevention
Isopropyl alcohol
For grease removal from bonded surface
Steel piano wire
Dia.
× length: 0.6 mm × 1 m For cutting adhesive
Glass adhesive knife
For cutting adhesive
Adhesive gun
For pressing-out adhesive
WINDOW GLASS
BODY
42-9
WINDOW GLASS INSTALLATION
AC306636
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with isopropyl alcohol,
and let dry for 3 minutes or more.
Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesive surface
with isopropyl alcohol, and let dry for
3 minutes or more.
Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion
surface with isopropyl alcohol, and let dry
for 3 minutes or more.
Attaching of dual lock fastener
Attach the dual lock fastener to set the
positions for the glass to be installed.
Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position
all the way around the inside edge of the glass.
Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.
Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.
Cleaning
After removing excess adhesive from the body or glass with a spatula, etc.
Clean off with isopropyl alcohol.
Checking for water leaks
Carry out a shower test to check that no water leaks through.
Replace the glass
Reusing the glass
Window glass installation procedure
Body side
Window glass side
Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. apply enough primer on adhesion surface evenly taking
care not to apply it on the residual adhesive. after applying primer, let it dry for 3 minutes or more.
AD
WINDOW GLASS
BODY
42-10
WINDSHIELD
REMOVAL AND INSTALLATION
M1422001000443
Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper
).
• Roof Drip Moulding Removal and Installation (Refer to
• Front Pillar Trim Removal and Installation (Refer to
• Room Mirror Removal and Installation (Refer to GROUP
52A, Inside Rearview Mirror
AC310088
2
1
3
AB
N
N
A
A
A
A
Section A – A
2
Glass stopper
AC303446
2
2
3
1
Units: mm
5.5
12.0
20.0
AG
B
C
C
Section B – B
Section C – C
15.4
4.6
15.0
15.0
12.0
B
Apply the primer and adhesive along the fictitious lines
(seal line) between each of the marks
Ceramic line
Seal line
Mark
Primer
Primer
Seal line center
Seal line center
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
Removal steps
1. Windshield moulding
<<A>> >>B<<
2. Windshield
>>A<<
3. Windshield spacer
Removal steps (Continued)
WINDOW GLASS
BODY
42-11
REMOVAL SERVICE POINT
<<A>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth
tape to all body areas around the installed
windshield.
2. Using piano wire.
(1) Use a knife to cut away the moulding.
(2) Using a sharp-point drill, make a hole in the
windshield adhesive.
(3) Pass the piano wire from the inside of the
vehicle through the hole.
CAUTION
Do not let the piano wire touch the edge of the
windshield.
(4) Pull the piano wire alternately from the inside
and outside along the windshield to cut the
adhesive.
CAUTION
Inserting the glass adhesive knife too deeply into
windshield adhesive may damage windshield.
3. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield edge, and put the blade at windshield
edge and surface. Then cut away adhesive along
the windshield edge.
4. Use special tool window glass holder MB990480
to remove the windshield.
ACX00474 AB
AC002060
AC207478
Glass adhesive knife
AD
ACX00475AB
MB990480
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