Mitsubishi Grandis. Manual — part 671

WINDOW GLASS

BODY

42-12

CAUTION

•

Be careful not to remove more adhesive than is

necessary.

• Be careful also not to damage the paintwork

on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.

5. Use a knife to cut away the remaining adhesive so

that the thickness is within 2 mm around the entire
circumference of the body flange.

6. Finish the flange surfaces so that they are

smooth.

7. If the windshield is reused, scrape away all traces

of old adhesive, the glass stopper (shown in the
illustration) and the windshield spacer.

INSTALLATION SERVICE POINTS
>>A<< WINDSHIELD SPACER
INSTALLATION

CAUTION

Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and

outside of the windshield and the body flanges.

2. The inner side of the windshield is curved,

therefore, make a point to assemble the glass
stopper and windshield spacer without any lifting
and assemble in the position shown.

>>B<< WINDSHIELD INSTALLATION

1. Install the windshield moulding to the windshield.
2. When replacing the windshield, temporarily set

the windshield against the body, and place a
mating mark on the windshield and body.

ACX00476 AB

AC303448AC

Windshield

Glass stopper

Cut off these convex parts

AC303447AC

Windshield end line

Seal line

Windshield spacer

Windshild

Align the windshield spacer
end line with the notch of the
ceramic line

WINDOW GLASS

BODY

42-13

CAUTION

• The primer strengthens the adhesive, so be

sure to apply it evenly around the entire
circumference. However, a too thick
application will weaken the adhesive.

• Do not touch the coated surface.
• Do not apply the primer on the remaining

adhesive because of weakening the adhesive.

3. Soak a sponge in the primer, and apply evenly to

the windshield and the body in the specified
places. If the old adhesive does not remain on the
body flange because of the body panel or others,
also apply the primer to the specified body side.

4. Allow the windshield to dry for at least three

minutes after applying primer.

5. Fill a sealant gun with adhesive. Then apply the

adhesive evenly around the windshield within 30
minutes after applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a
V shape to simplify adhesive application.

6. Align the mating marks on the windshield and the

body, and lightly press the windshield evenly so
that it adheres completely.

7. Use spatula or the like to remove any excessive

adhesive. Then clean the surface with isopropyl
alcohol.

8. Bond the windshield to the body, and install the

roof drip moulding quickly before the adhesive
cures (Refer to GROUP51, Moulding

P.51-8

).

CAUTION

• Do not move the vehicle unless absolutely

necessary.

• When testing for water leakage, do not pinch

the end of the hose to spray the water.

9. Wait 30 minutes or more, and then test for water

leakage.

ACX00480

10 mm

15 mm

AB

WINDOW GLASS

BODY

42-14

DELTA WINDOW GLASS

REMOVAL AND INSTALLATION

M1422001300057

Pre-removal and Post-installation Operation
• Front Pillar Trim, Cowl Side Trim Upper Removal and

Installation (Refer to GROUP 52A, Interior Trim

P.52A-10

).

• Side Defroster Duct A Removal and Installation (Refer to

GROUP 55, Ducts

P.55-227

).

AC303449

N

AG

1

2

3

1

1

1

Seal line

ceramic line

A

A

C

C

B

B

Primer centre

Primer

N

12

12

12

12

9

9

9.3

12

9

12

9

9.2

Section A – A

Section B – B

Primer

Primer centre

Primer

Primer centre

Section C – C

Units: mm

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

Removal steps

•

Fender (Refer to

P.42-6

).

<<A>>

1.

Delta window glass assembly

2.

Clip

3.

Gasket

Removal steps (Continued)

WINDOW GLASS

BODY

42-15

REMOVAL SERVICE POINT
<<A>>DELTA WINDOW GLASS
ASSEMBLY REMOVAL

1. In order to protect the body (paint surface), apply

cloth tape to all body areas around the installed
delta window glass.

2. Stick cloth tape to avoid the delta window glass

from dropping.

3. Using a sharp-point drill, make hole in the delta

window glass adhesive.

CAUTION

Do not let the piano wire touch the edge of the
delta window glass.
4. Cut off the delta window glass adhesive according

to the procedure below.

(1) To remove the adhesive from the bottom of the

delta window glass, feed a piano wire into the
passenger compartment through the hole, and
then cut off the adhesive by pulling the piano
wire alternately from the inside and outside of
the vehicle.

(2) To remove the adhesive from the rear of the

delta window glass, feed a piano wire into the
passenger compartment through the hole, and
then cut off the adhesive by pulling the piano
wire alternately from the inside and outside of
the vehicle.

(3) To remove the adhesive from the front of the

delta window glass, feed a piano wire into the
passenger compartment through the hole, and
then cut off the adhesive by pulling the piano
wire alternately from the inside and outside of
the vehicle.

5. Make mating marks on the delta window glass

and body, and use the special tool (window glass
holder, MB990480) to remove the delta window
glass.

Installation steps

•

Fender (Refer to

P.42-6

).

>>A<<

3.

Gasket

>>A<<

2.

Clip

>>A<<

1.

Delta window glass assembly

AC303408AB

Cloth tape

AC303409AC

Seal line

Delta window
glass assemble

Piano wire

AC303410 AC

Seal line

Delta window
glass assembly

Piano wire

AC303411AC

Seal line

Delta window
glass assembly

Piano wire

AC303412 AC

MB990480