Mitsubishi Montero Sport (2004+). Manual — part 472

DOOR

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BODY

42-143

Actuator Switch Continuity Check <Right side

− Vehicles

with keyless entry system only>

REAR DOOR LOCK ACTUATOR CHECK

Actuator Operation Check

Actuator Switch Continuity Check <Vehicles with keyless
entry system>

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the LOCK
position

2

− 3

Less than 2 ohms

At the UNLOCK
position

1

− 3

Less than 2 ohms

LEVER
POSITION

BATTERY
CONNECTION

LEVER
OPERATION

At the "B" position

• Connect terminal

No. 1 and the
positive battery
terminal.

• Connect terminal

No. 2 and the
negative battery
terminal.

The lever moves
from the "B"
position to the "C"
position.

At the "C" position

• Connect terminal

No. 2 and the
positive battery
terminal.

• Connect terminal

No. 1 and the
negative battery
terminal.

The lever moves
from the "C"
position to the "B"
position.

ACTUATOR

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LH side

At the C
position

3

− 4

Less than 2
ohms

RH side

At the B
position

3

− 5

Less than 2
ohms

AC003792AB

A

VIEW A

B

C

DOOR

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42-144

DOOR LOCK KEY CYLINDER SWITCH
CONTINUITY CHECK

<DRIVER'S SIDE>

<PASSENGER'S SIDE>

CENTER DOOR LOCK SWITCH CONTINUITY
CHECK

Remove the power window switch. (Refer to

P.42-134

.)

Driver's side

Passenger's side

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the LOCK
position

2

− 3

Less than 2 ohms

At the NEUTRAL
(OFF) position

1

− 2

2

− 3

Open circuit

At the UNLOCK
position

1

− 2

Less than 2 ohms

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the LOCK
position

2

− 3

Less than 2 ohms

At NEUTRAL
(OFF) position

1

− 2

2

− 3

Open circuit

At the UNLOCK
position

1

− 2

Less than 2 ohms

AC003793

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the LOCK
position

5

− 12

Less than 2 ohms

At the OFF
position

5

− 12

10

− 12

Open circuit

At the UNLOCK
position

10

− 12

Less than 2 ohms

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the LOCK
position

1

− 2

Less than 2 ohms

At the OFF
position

1

− 2

2

− 3

Open circuit

At the UNLOCK
position

2

− 3

Less than 2 ohms

AC003993

5

4

6

13

3

2

1

14

12

11

10

9

8

7

DOOR LOCK SWITCH

AB

5

4

6

3

2

1

8

7

AC003994

DOOR LOCK

SWITCH

AB

DOOR

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42-145

WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP

REMOVAL AND INSTALLATION

M1423003100364

REMOVAL SERVICE POINT

.

<<A>> DOOR OUTER OPENING WEATHERSTRIP
REMOVAL
Make a tool as shown and remove the door opening weather-
strip.

AC003794

1

2

3

4

5

6

1

3

4

6

2

5

AB

FRONT DOOR

REAR DOOR

DOOR INNER OPENING
WEATHERSTRIP REMOVAL STEPS
• FRONT SCUFF PLATE, REAR

SCUFF PLATE, CENTER PILLAR
LOWER TRIM AND COWL SIDE
TRIM (REFER TO GROUP 52A,
TRIMS

P.52A-41

.)

1. DOOR INNER OPENING

WEATHERSTRIP

DOOR OUTER OPENING
WEATHERSTRIP REMOVAL
2. SPRING PIN

<<A>> >>A<<

3. DOOR OUTER OPENING

WEATHERSTRIP

DOOR WINDOW GLASS
RUNCHANNEL REMOVAL STEPS
4. DOOR WINDOW GLASS

RUNCHANNEL

DOOR BELTLINE INNER
WEATHERSTRIP REMOVAL STEPS
• DOOR TRIM (REFER TO

P.42-134

.)

5. DOOR BELTLINE INNER

WEATHERSTRIP

DOOR BELTLINE INNER
WEATHERSTRIP REMOVAL STEPS
• DOOR MIRROR (REFER TO

GROUP 51, DOOR MIRROR

P.51-26

.)

6. DOOR BELTLINE OUTER

WEATHERSTRIP

ACX00555

15 mm (0.6 in)

8 mm
(0.3 in)

AB

4 mm (0.2 in)

THICKNESS:
1 mm (0.04 in)

FABRICATED TOOL

LIFTGATE

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42-146

INSTALLATION SERVICE POINT

.

>>A<< DOOR OUTER OPENING WEATHERSTRIP INSTAL-
LATION
The clip color identifies the left and right weatherstrips, so be
sure to use the colors so as to install correctly.

LIFTGATE

LIFTGATE DIAGNOSIS

INTRODUCTION TO LIFTGATE DIAGNOSIS

M1424002500094

Refer to

P.42-93

.

LIFTGATE DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1424002600091

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
liftgate fault.
1. Gather information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify that the malfunction is eliminated.

SYMPTOM CHART

M1424002700106

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Liftgate Hard to Open

DIAGNOSIS

STEP 1. Adjust the latch and striker engagement.
(Refer to

P.42-148

.)

Q: Is the latch and striker engagement adjusted?

YES :

Go to Step 2.

NO :

Adjust lift gate. (Refer to

P.42-148

.) Then go

to Step 4.

STEP 2. Check for possible lock rod damage.

Q: Is the possible lock rod damaged?

YES :

Repair or replace possible lock rod, then go

to Step 4.

NO :

Go to Step 3.

APPLICABLE SIDE

IDENTIFICATION COLOR

Left door

Brown or yellow

Right door

Natural (White)

SYMPTOM

INSPECTION
PROCEDURE

REFERENCE PAGE

Liftgate hard to open

1

P.42-124

Liftgate does not open or close completely.

2

P.42-125

Uneven gap between body

3

P.42-125