Mitsubishi Montero Sport (2004+). Manual — part 473
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LIFTGATE
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BODY
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STEP 3. Check liftgate handle flexibility (amount
of movement of handle required to open liftgate).
Q: Is the liftgate handle flexibility good?
YES :
Go to Step 4.
NO :
Adjust lift gate handle play. (Refer to
STEP 4. Retest the system.
Q: Does the liftgate open easily?
YES :
This procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 2: Liftgate does not Open or Close Completely.
DIAGNOSIS
STEP 1. Check the liftgate hinge position.
Q: Is the liftgate hinge position correct?
YES :
Go to Step 2.
NO :
Adjust lift gate position. (Refer to
Then go to Step 4.
STEP 2. Check the liftgate.
Q: Is the liftgate in good condition?
YES :
Go to Step 3.
NO :
Repair or replace lift gate assembly, then go
to Step 4.
STEP 3. Check the grease.
Q: Is the door hinge grease sufficient?
YES :
Go to Step 4.
NO :
Apply the grease, then go to Step 4.
STEP 4. Retest the system.
Q: Does the liftgate open and close correctly?
YES :
This procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 3: Uneven Gap between Body
.
DIAGNOSIS
Adjust the liftgate fit. (Refer to
.) Then check
that the gap has been improved.
SPECIAL TOOL
M1424000600103
TOOL
TOOL NUMBER AND
NAME
SUPERSESSION
APPLICATION
MB990784
Ornament remover
General service tool
Removal of liftgate trim
MB990784
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LIFTGATE
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BODY
42-148
ON-VEHICLE SERVICE
LIFTGATE FIT ADJUSTMENT
M1424000900074
1. If the striker and latch do not mesh properly, move the striker
up and down and to the left and right.
2. If the clearance around the liftgate is not even when the
liftgate is closed, move the liftgate hinge forward and back or
to the left and right.
3. Check the fitting of the damper male when the liftgate is
closed. If the position is not correct, move the damper male
forward and back.
LIFTGATE HANDLE PLAY CHECK
M1424002400064
1. Check the back boor handle play.
Standard value (B): 1.5
− 5.5 mm (0.06 − 0.22 inches)
2. If the play is not within the standard value range, check and
replace the liftgate handle or the liftgate latch assembly.
AC003795
AC003796
AC003797
DAMPER
MALE
AB
AC003798
A
A
SECTION A – A
B
AB
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LIFTGATE
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BODY
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LIFTGATE
REMOVAL AND INSTALLATION
M1424001100101
CAUTION
• Do not disassemble or throw the liftgate gas
spring into fire.
• Punch a hole in the gas spring before dis-
posal to release the gas inside.
• Ensure the liftgate gas spring piston rod does
not come into contact with foreign material.
Pre-removal Operation
• Rear Headlining Removal (Refer to GROUP 52A, Head-
Post-installation Operation
• Rear Headlining Installation (Refer to GROUP 52A, Head-
lining
• Liftgate Fit Adjustment (Refer to
.)
AC003799
LIFTGATE CLEARANCE
ADJUSTMENT
LIFTGATE HEIGHT AND
LIFTGATE STRIKER MESHING
ADJUSTMENT
LIFTGATE FIT ADJUSTMENT
1
2
3
4
5
6
7
8
9
12 N·m
106 in-lb
14 N·m
124 in-lb
5 N·m
44 in-lb
12 N·m
106 in-lb
9 N·m
80 in-lb
6
6
9
7
AB
REMOVAL STEPS
1. HARNESS CONNECTOR
2. REAR WINDOW WASHER TUBE
CONNECTION
3. LIFTGATE GAS SPRING
4. LIFTGATE ASSEMBLY
5. LIFTGATE BUMPER
6. LIFTGATE HINGE
7. DAMPER MALE
>>A<<
8. DAMPER MALE
STRIKER REMOVAL
9. STRIKER
REMOVAL STEPS
(Continued)
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LIFTGATE
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BODY
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INSTALLATION SERVICE POINT
.
>>A<< LIFTGATE OPENING WEATHERSTRIP INSTALLA-
TION
1. Check the identification color, and then align the positioning
mark with the top center of the liftgate to install the
weatherstrip.
2. Check that the liftgate opening weatherstrip joint is centered.
AC003800
POSITIONING MARK
AB
AC003801AB
LIFTGATE STRIKER
LIFTGATE OPENING WETHERSTRIP JOINT
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