Mitsubishi Montero Sport (2004+). Manual — part 471

DOOR

TSB Revision

BODY

42-139

INSTALLATION SERVICE POINTS

.

>>A<< REAR LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window rear sash.

.

>>B<< DOOR GLASS HOLDER INSTALLATION
Install the glass pad and the glass holders to the window glass
as shown in the illustration.

Standard value: (A) 106.7

− 108.2 mm (4.20 − 4.26

inches) (B) 417.5

− 420.5 mm (16.44 − 16.56 inches) (C)

127

− 131 mm (5.0 − 5.2 inches)

INSPECTION

M1429001400185

POWER WINDOW RELAY CONTINUITY CHECK

POWER WINDOW MOTOR CHECK

1. Connect a battery directly to the motor terminals and check

that the motor runs smoothly.

2. Check that the motor runs in the opposite direction when the

battery is connected with the polarity reversed.

3. If defect is found, replace the window regulator as an

assembly.

AC003787

A

B

C

FRONT DOOR

REAR DOOR

GLASS
HOLDER

GLASS
HOLDER

AB

BATTERY VOLTAGE TESTER

CONNECTIO
N

SPECIFIED
CONDITION

Not applied

1

− 3

Open circuit

• Connect terminal 2

to the positive
battery terminal

• Connect terminal 4

to the positive
battery terminal

1

− 3

Less than 2
ohms

1

2

3

4

1

2

3

4

AC003908

POWER WINDOW

RELAY

DOOR

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BODY

42-140

DOOR HANDLE AND LATCH

REMOVAL AND INSTALLATION

M1423004600384

Pre-removal Operation
• Door Trim Removal (Refer to

P.42-134

.)

Post-installation Operation
• Door Inside Handle Play Check (Refer to

P.42-131

.)

• Door Outside Handle Play Check (Refer to

P.42-131

.)

• Door Trim Installation (Refer to

P.42-134

.)

• Door Fit Adjustment (Refer to

P.42-129

.)

AC003790

7

1

2

3

4

5

6

7

8

8

1

6

3

9

6 N·m
53 in-lb

6 N·m
53 in-lb

JUNCTION
BLOCK

FRONT DOOR

REAR DOOR

AB

DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
• WATERPROOF FILM (REFER

P.42-134

.)

3. DOOR OUTSIDE HANDLE
4. DOOR LOCK KEY CYLINDER

>>B<<

5. REAR LOWER SASH
6. DOOR LATCH ASSEMBLY

REAR DOOR HANDLE AND DOOR
LATCH ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
• WATERPROOF FILM (REFER

P.42-134

.)

>>C<<

2. REAR DOOR LOCK ACTUATOR

ASSEMBLY

3. DOOR OUTSIDE HANDLE
6. DOOR LATCH ASSEMBLY
DOOR CHECK REMOVAL STEPS
7. SPRING PIN

>>A<<

8. DOOR CHECK
ETACS-ECU REMOVAL
9. ETACS-ECU

DOOR

TSB Revision

BODY

42-141

INSTALLATION SERVICE POINTS

.

>>A<< DOOR CHECK INSTALLATION
Install the door check so that the identification mark faces
upwards.

.

>>B<< REAR LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window rear sash.

.

>>C<< REAR DOOR LOCK ACTUATOR INSTALLATION
1. Lock the inside lock knob.
2. Lock the actuator lever and install.
3. Fit the clip into the inside lock rod.

ITEM

IDENTIFICATION
MARK

Front Door

Left door

19L

Right door

19L

Rear Door

Left door

25L

Right door

25R

ACX00541

IDENTIFICATION
MARK

AB

AC003791AB

CLIP

LEVER

INSIDE LOCK
ROD

LOCKED STATE

(VEHICLE REAR

SIDE)

DOOR

TSB Revision

BODY

42-142

INSPECTION

M1423004700251

FRONT DOOR LOCK ACTUATOR CHECK

Actuator Operation Check <Left side>

Actuator Switch Continuity Check <Left side>

Actuator Operation Check <Right side>

LEVER
POSITION

BATTERY
CONNECTION

LEVER
OPERATION

At the
"UNLOCK"
position

• Connect terminal

No. 6 and the
positive battery
terminal.

• Connect terminal

No. 4 and the
negative battery
terminal.

The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

At the "LOCK"
position

• Connect terminal

No. 4 and the
positive battery
terminal.

• Connect terminal

No. 6 and the
negative battery
terminal.

The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the "UNLOCK"
position

1

− 3

Less than 2 ohms

At the "LOCK"
position

1

− 2

Less than 2 ohms

LEVER
POSITION

BATTERY
CONNECTION

LEVER
OPERATION

At the "UNLOCK"
position

• Connect terminal

No. 4 and the
positive battery
terminal.

• Connect terminal

No. 6 and the
negative battery
terminal.

The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

At the "LOCK"
position

• Connect terminal

No. 6 and the
positive battery
terminal.

• Connect terminal

No. 4 and the
negative battery
terminal.

The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.

AC000039

LOCK

UNLOCK

VIEW A

VIEW B

UNLOCK

LOCK

B

FRONT DOOR

<LEFT SIDE>

<RIGHT SIDE>

AB

A