Mitsubishi Montero (2002-2004). Manual — part 190

TIGHTENING TORQUE

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GENERAL <BODY AND CHASSIS>

00-29

TIGHTENING TORQUE

M1001001100146

Each torque value in the table is a standard value for
tightening under the following conditions.

1. Bolts, nuts and washers are all made of steel and

plated with zinc.

2. The threads and bearing surface of bolts and

nuts are all in dry condition.

The values in the table are not applicable:

1. If toothed washers are inserted.
2. If plastic parts are fastened.
3. If bolts are tightened to plastic or die-cast

inserted nuts.

4. If self-tapping screws or self-locking nuts are

used

Standard bolt and nut tightening torque

Flange bolt and nut tightening torque

THREAD SIZE

STANDARD TIGHTENING TORQUE

NOMINAL BOLT
DIAMETER
(mm)

PITCH
(mm)

HEAD MARK "4"

HEAD MARK "7"

HEAD MARK "8"

0.8

2.5

±0.5 N⋅m (23±4 in-lb) 5.0±1.0 N⋅m (44±9 in-lb) 6.0±1.0 N⋅m (53±9 in-lb)

1.0

5.0

±1.0 N⋅m (44±9 in-lb) 9.0±2.0 N⋅m (79±18 in-

lb)

±2 N⋅m (89±17 in-lb)

1.25

±2 N⋅m (107±17 in-lb) 22±4 N⋅m (16±3 ft-lb)

±4 N⋅m (18±3 ft-lb)

M10

1.25

±4 N⋅m (18±3 ft-lb)

±10 N⋅m (33±7 ft-lb)

±7 N⋅m (39±5 ft-lb)

M12

1.25

±8 N⋅m (30±6 ft-lb)

±12 N⋅m (61±9 ft-lb)

±12 N⋅m (72±9 ft-lb)

M14

1.5

±12 N⋅m (54±9 ft-lb)

140

±20 N⋅m (104±14 ft-

lb)

155

±25 N⋅m (115±18 ft-

lb)

M16

1.5

110

±20 N⋅m (81±15 ft-lb) 210±30 N⋅m (155±22 ft-

lb)

235

±35 N⋅m (174±25 ft-

lb)

M18

1.5

165

±25 N⋅m (122±18 ft-

lb)

300

±40 N⋅m (222±29 ft-

lb)

340

±50 N⋅m (251±37 ft-

lb)

M20

1.5

225

±35 N⋅m (166±26 ft-

lb)

410

±60 N⋅m (303±44 ft-

lb)

480

±70 N⋅m (354±52 ft-

lb)

M22

1.5

300

±40 N⋅m (222±29 ft-

lb)

555

±85 N⋅m (410±62 ft-

lb)

645

±95 N⋅m (476±70 ft-

lb)

M24

1.5

395

±55 N⋅m (292±40 ft-

lb)

735

±105 N⋅m (543±77

ft-lb)

855

±125 N⋅m (631±92

ft-lb)

THREAD SIZE

STANDARD TIGHTENING TORQUE

NOMINAL BOLT
DIAMETER
(mm)

PITCH
(mm)

HEAD MARK "4"

HEAD MARK "7"

HEAD MARK "8"

1.0

5.0

±1.0 N⋅m (44±9 in-lb) 10±2 N⋅m (89±17 in-lb) 12±2 N⋅m (107±17 in-lb)

1.25

±2 N⋅m (111±22 in-lb) 24±4 N⋅m (18±3 ft-lb)

±5 N⋅m (20±4 ft-lb)

M10

1.25

±4 N⋅m (19±3 ft-lb)

±9 N⋅m (36±7 ft-lb)

±7 N⋅m (43±5 ft-lb)

M10

1.5

±4 N⋅m (18±3 ft-lb)

±8 N⋅m (33±6 ft-lb)

±10 N⋅m (41±7 ft-lb)

M12

1.25

±8 N⋅m (34±6 ft-lb)

±15 N⋅m (70±11 ft-lb) 105±15 N⋅m (78±11 ft-lb)

M12

1.75

±8 N⋅m (32±6 ft-lb)

±12 N⋅m (61±9 ft-lb)

±12 N⋅m (72±9 ft-lb)

LUBRICATION AND MAINTENANCE

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GENERAL <BODY AND CHASSIS>

00-30

LUBRICATION AND MAINTENANCE

M1001001200295

Maintenance and lubrication service recommenda-
tions have been compiled to provide maximum pro-
tection for the vehicle owner's investment against all
reasonable types of driving conditions. Since these
conditions vary with the individual vehicle owner's
driving habits, the area in which the vehicle is oper-
ated and the type of driving to which the vehicle is
subjected, it is necessary to prescribe lubrication and
maintenance service on a time frequency as well as
mileage interval basis.
Oils, lubricants and greases are classified and
graded according to standards recommended by the
Society of Automotive Engineers (SAE), the Ameri-
can Petroleum Institute (API) and the National Lubri-
cating Grease Institute (NLGI).

MAINTENANCE SCHEDULES

Information for service maintenance is provided in
the "SCHEDULED MAINTENANCE TABLE." Three
schedules are provided; one for "Required Mainte-
nance." one for "General Maintenance" and one for
"Severe Usage Service."
The item numbers in "SCHEDULED MAINTENANCE
TABLE" correspond to the section numbers in
"MAINTENANCE SERVICE."

SEVERE SERVICE

Vehicles operating under severe service conditions
will require more frequent service.
Component service information is included in appro-
priate units for vehicles operating under one or more
of the following conditions:
1. Trailer towing or police, taxi or commercial type

operation.

2. Operation of Vehicle

(1) Short-trip operation at freezing temperature

(engine not thoroughly warmed up)

(2) More than 50% operation in heavy city traffic

during hot weather greater than 32

°C(90°F)

(3) Extensive idling
(4) Driving in sandy areas
(5) Driving in salty areas
(6) Driving in dusty conditions
(7) Driving off-road

ENGINE OIL

CAUTION

Test results submitted to EPA have shown that
laboratory animals develop skin cancer after pro-
longed contact with used engine oil. Accordingly,
the potential exists for humans to develop a
number of skin disorders, including cancer, from
such exposure to used engine oil. Therefore,
when changing engine oil, be careful not to touch
it as much as possible. Protective clothing and
gloves, that cannot be penetrated by oil, should
be worn. The skin should be thoroughly washed
with soap and water, or use waterless hand
cleaner, to remove any used engine oil. Do not
use gasoline, thinners, or solvents.
Either of the following engine oils should be used:
1. Engine oil displaying ILSAC certification mark.
2. Engine oil conforming to the API classification SJ

EC or SJ/CD EC.

For further details, refer to "LUBRICANTS SELEC-
TION."

LUBRICANTS AND GREASES

Semi-solid lubricants bear the NLGI designation and
are further classified as grades 0, 1, 2, 3, etc.
Whenever "Chassis Lubricant" is specified, Multipur-
pose Grease, NLGI grade Number 2, should be
used.

FUEL USAGE STATEMENT

CAUTION

Using leaded gasoline in your car will damage
the catalytic converters and heated oxygen sen-
sors, and affect the warranty coverage validity.
This vehicle must use unleaded gasoline only.
Premium fuel is recommended.
This vehicle has a fuel filler tube which is especially
designed to accept only the smaller-diameter
unleaded gasoline dispensing nozzle.
Your car is designed to operate on unleaded gaso-
line having a minimum octane rating of 87 [(MON +
RON)/2], or 91 RON.
MON: Motor Octane Number
RON: Research Octane Number

GASOLINES CONTAINING ALCOHOL
Some gasolines sold at service stations contain alco-
hol although they may not be so identified.
Using fuels containing alcohol is not recommended
unless the nature of the blend can be determined as
being satisfactory.

RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE

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GENERAL <BODY AND CHASSIS>

00-31

Gasohol: A mixture of 10% ethanol (grain alcohol)
and 90% unleaded gasoline may be used in your
vehicle. If driveability problems are experienced as a
result of using gasohol, it is recommended that the
vehicle be operated on gasoline.
Methanol: Do not use gasolines containing meth-
anol (wood alcohol). Using this type of alcohol can
result in vehicle performance deterioration and dam-
age critical parts in the fuel system components. Fuel
system damage and performance problems resulting
from the use of gasolines containing methanol may
not be covered by the new vehicle warranty.

GASOLINES CONTAINING METHY TERTIARY
BUTYL ETHER (MTBE)
Unleaded gasoline containing 15% or less MTBE
may be used in your vehicle. (Fuel containing MTBE
over 15% in volume may cause reduced engine per-
formance and produce vapor lock or hard starting.

MATERIALS ADDED TO FUEL

Indiscriminate use of fuel system cleaning agents
should be avoided. Many of these materials intended
for gum and varnish removal may contain highly
active solvents or similar ingredients that can be
harmful to gasket and diaphragm materials used in
fuel system component parts.

RECOMMENDED LUBRICANTS AND LUBRICANT

CAPACITIES TABLE

M1001001300300

RECOMMENDED LUBRICANTS

LUBRICANT CAPACITY TABLE

PART

SPECIFICATION

REMARK

Engine oil

Engine oil displaying ILSAC
certification mark or conforming
the API classification SJ EC or SJ/
CD EC

For further details, refer to
"LUBRICANTS SELECTION"
section.

Automatic transmission

MITSUBISHI genuine ATF SP-III

Transfer

API classification GL-4

SAE grade number: SAE 75W-90
or 75W/85W

Front axle, Rear axle

API classification GL-5 or higher

For further details, refer to
"Lubricants Selection" section.

Power steering

GENUINE MITSUBISHI POWER
STEERING FLUID

Brakes

Conforming to DOT 3 or DOT 4

Engine coolant

MITSUBISHI genuine coolant or
an equivalent

Door hinges, back door hinges

Engine oil

DESCRIPTION

SPECIFICATION

Engine oil dm

(qt)

Oil pan (excluding oil filter)

4.3 (4.5)

Engine oil dm

(qt)

Oil filter

0.3 (0.32)

Engine oil dm

(qt)

Oil cooler

0.3 (0.32)

Engine coolant dm

(qt)

9.0 (9.5)

Automatic transmission dm

(qt)

9.3 (9.8)

Transfer dm

(qt)

2.8 (3.0)

RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE

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GENERAL <BODY AND CHASSIS>

00-32

LUBRICANT SELECTION

ENGINE OIL

CAUTION

Never use nondetergent or straight mineral oil.
Oil Identification Symbol
Use only engine oils displaying the ILSAC certification mark
("Starburst" symbol) on the container.

If these oils are not available, an API classification SJ EC or SJ/
CD EC can be used.

Oil Viscosity
The SAE grade number indicates the viscosity of the oil. A
proper SAE grade number should be selected according to
ambient temperature.

Differential

Front axle dm

(qt)

1.2 (1.3)

Rear axle dm

(qt)

1.6 (1.7)

Power steering dm

(qt)

1.0 (1.1)

Fuel tank dm

(gal)

90 (23.8)

DESCRIPTION

SPECIFICATION

ACX00885

ILSAC certification mark
("Starburst" symbol)

ACX00886 AB

API SERVICE SYMBOL

ACX00887AB

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Mitsubishi Montero (2002-2004). Manual — part 190

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