Mitsubishi Montero (2002-2004). Manual — part 191

RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE

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GENERAL <BODY AND CHASSIS>

00-33

FRONT AXLE/REAR AXLE

SELECTION OF COOLANT

.

COOLANT
Relationship between Coolant Concentration and Specific Gravity

CAUTION

If the concentration of the coolant is less than 30%, the anti-corrosion property will be adversely

affected. In addition, if the concentration is greater than 60%, both the anti-freeze and engine cool-
ing properties will decrease, affecting the engine adversely. For these reasons, be sure to main-
tain the concentration level within the specified range.

Do not use a mixture of different brands of anti-freeze.

Example

• The safe operating temperature is −15°C (5° F) when the specific gravity is 1.058 at the coolant tempera-

ture of 20

° C (68° F)

LUBRICANT

API CLASSIFICATION GL-5
OR HIGHER

Expected temperature range

Viscosity range

Greater than

−23°C (−10°F)

SAE 90, SAE 85W-90 or SAE
80W-90

−20°C to −34°C (−10°F to −

30

°F)

SAE 80W or SAE 80W-90

Less than

−34°C (−30°F)

SAE 75W

COOLANT TEMPERATURE

°C (°F)

AND SPECIFIC GRAVITY

FREEZING
TEMPERATURE

SAFE OPERATING
TEMPERATURE

COOLANT
CONCENTRATION
(SPECIFIC
VOLUME)

10 (50) 20 (68) 30 (86) 40

(104)

50
(122)

°C (°F)

°C (°F)

%

1.054

1.050

1.046

1.042

1.036

−16 (3.2)

−11 (12.2)

30

1.063

1.058

1.054

1.049

1.044

−20 (−4)

−15 (5)

35

1.071

1.067

1.062

1.057

1.052

−25 (−13)

−20 (−4)

40

1.079

1.074

1.069

1.064

1.058

−30 (−22)

−25 (−13)

45

1.087

1.082

1.076

1.070

1.064

−36 (−32.8)

−31 (−23.8)

50

1.095

1.090

1.084

1.077

1.070

−42 (−44)

−37 (−35)

55

1.103

1.098

1.092

1.084

1.076

−50 (−58)

−45 (−49)

60

SCHEDULED MAINTENANCE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-34

SCHEDULED MAINTENANCE TABLE

M1001001400307

SCHEDULED MAINTENANCE SERVICE
FOR EMISSION CONTROL AND PROPER
VEHICLE PERFORMANCE

Inspection and service should be performed any time
a malfunction is observed or suspected.

GENERAL MAINTENANCE SERVICE FOR PROPER VEHICLE PERFORMANCE

NO. EMISSION

CONTROL SYSTEM
MAINTENANCE

SERVICE
INTERVALS

KILOMETERS
IN
THOUSANDS

24

48

72

96

120

144 168

MILEAGE IN
THOUSANDS

15

30

45

60

75

90

105

1

Fuel system (tank,
pipe line and
connection, and fuel
tank filler tube cap)

Check for leaks every 5 years or

X

2

Fuel hoses

Check condition every 2 years or

X

X

X

3

Air cleaner element

Replace at

X

X

X

4

Evaporative emission
system (except
evaporative emission
canister)

Check for leaks and clogging
every 5 years or

X

5

Spark plugs

Replace at

X

6

Ignition cables

Replace every 5 years or

X

NO. GENERAL

MAINTENANCE

SERVICE
INTERVALS

KILOMETERS
IN
THOUSANDS

24

48

72

96

120 144 168

MILEAGE IN
THOUSANDS

15

30

45

60

75

90

105

7

Timing belt

Replace at

X

*1

AT
160,000
km

*2

(100,000
miles)

8

Drive belt (for generator,
water pump, power
steering pump)

Check condition at

X

X

X

9

Engine oil

Change oil every 12 months or

Every 12,000 km (7,500 miles)

10

Engine oil filter

Replace every 12 months or

*3

X

X

X

X

X

X

X

11

Automatic transmission
fluid

Check fluid level every 12
months or

X

X

X

X

X

X

X

12

Automatic transmission
fluid

*4

Change fluid at

X

X

X

13

Transfer oil

Check oil level

X

X

X

SCHEDULED MAINTENANCE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-35

NOTE:

.

*1

: For California, Massachusetts , Vermont and

Maine, this maintenance is recommended but not
required

*2

: Not required if belt was previously changed

*3

: If the mileage is less than 12,000 km (7,500 miles)

each year, the oil filter should be replaced at
every oil change

*4

: Change fluid under severe usage conditions only.

14

Engine coolant

Change

at first 4 years or

X

after that Every
2 years or

Every
48,000
km
(30,000
miles)

X

15

Disc brake pads

Inspect for wear every 12
months or

X

X

X

X

X

X

X

16

Brake hoses

Check for deterioration or leaks
every 12 months or

X

X

X

X

X

X

X

17

Ball joint and steering
linkage seals

Inspect for grease leaks and
damage every 2 years or

X

X

X

18

Drive shaft boots

Inspect for grease leaks and
damage every 12 months or

X

X

X

X

X

X

X

19

Front axle
and rear axle

Without
LSD

Inspect oil level at

X

X

X

20

Propeller shaft joints

Lubricate with grease every 2
years or

X

X

X

21

Exhaust system
connection portion of
muffler, piping and
converter heat shields

Check and service as required
every 2 years or

X

X

X

22

SRS air bag

Inspect the SRS system at

10 years

23

Tires

Rotate every 12 months or

Every 12,000 km (7,500 miles)

NO. GENERAL

MAINTENANCE

SERVICE
INTERVALS

KILOMETERS
IN
THOUSANDS

24

48

72

96

120 144 168

MILEAGE IN
THOUSANDS

15

30

45

60

75

90

105

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-36

SCHEDULED MAINTENANCE UNDER
SEVERE USAGE CONDITIONS

Maintenance should be carried out according to the
following table:

Severe usage conditions
A

− Driving in dusty conditions

B

− Trailer towing, or police, taxi, or commercial type

operation
C

− Extensive idling, driving in stop and go traffic

D

− Short-trip operation at freezing temperatures

(engine not thoroughly warmed up)

E

− Driving in sandy areas

F

− Driving in salty areas

G

− More than 50% operation in heavy city traffic or

at sustained high speeds during hot weather grater
than 32

°C (90°F)

H

− Driving off-road

MAINTENANCE SERVICE

1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTIONS, AND FUEL TANK FILLER TUBE
CAP) (Check for leaks)

M1001001600130

1. Check for damage or leakage in the fuel lines and

connections.

2. Inspect the surface of fuel hoses for heat and mechanical

damage. Hard and brittle rubber, cracking, checking, tears,
cuts, abrasions and excessive swelling indicate deterioration
of the rubber.

3. If the fabric casing of the rubber hose is exposed by cracks

and abrasions in the fuel system, the hoses should be
replaced.

NO.

MAINTENANCE
ITEM

SERVICE
INTERVALS

KILOMETERS IN
THOUSANDS

24

48

72

96

120 144 168 SEVERE

USAGE
CONDITIONS

MILEAGE IN
THOUSANDS

15

30

45

60

75

90

105

3

Air cleaner
element

Replace at

X

X

X

X

X

X

X

A and E

5

Spark plugs

Replace at

X

X

X

X

X

X

X

B and D

9

Engine oil

Change every 3 months or

Every 4,800 km (3,000 miles)

A, B, C, D
and G

10

Engine oil filter Replace every 6 months or

Every 9,600 km (6,000 miles)

A, B, C, D
and G

12

Automatic
transmission
fluid

Change fluid at

X

X

X

B, G and H

13

Transfer oil

Change oil at

X

X

X

B, G and H

15

Disc brake
pads

Inspect for wear every 6 months
or

Every 9,600 km (6,000 miles)

A and F

23

Tires

Rotate every 6 months or

Every 9,600 km (6,000 miles)

B, C, E, G
and H

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