Mitsubishi Eclipse. Manual — part 123

TIMING BELT

TSB Revision

ENGINE MECHANICAL <3.0L>

11C-41

TIMING BELT

REMOVAL AND INSTALLATION

M1112004300731

Required Special Tools:

• MB990767: End Yoke Holder

Pre-removal Operation
• Generator Removal (Refer to GROUP 16, Generator

P.16-14

.)

• Engine Mount Bracket Removal (Refer to GROUP 32,

Engine Mounting

P.32-4

.)

Post-installation Operation
• Engine Mount Bracket Installation (Refer to GROUP 32,

Engine Mounting

P.32-4

.)

• Generator Installation (Refer to GROUP 16, Generator

P.16-14

.)

• Drive Belt Tension Adjustment [Refer to GROUP 00,

Maintenance Service

− Drive Belts (Check Condition)

P.00-46

.]

AC001734 AB

182 ± 4 N·m
134 ± 3 ft-lb

44 ± 5 N·m
33 ± 3 ft-lb

44 ± 10 N·m
33 ± 7 ft-lb

48 ± 6 N·m
36 ± 4 ft-lb

44 ± 10 N·m
33 ± 7 ft-lb

23 ± 3 N·m
17 ± 3 ft-lb

11 ± 1 N·m
96 ± 8 in-lb

14 ± 1 N·m
117 ± 13 in-lb

11 ± 1 N·m
96 ± 8 in-lb

4

5

8

9

11

6

3

10

2

1

7

(ENGINE OIL)

REMOVAL STEPS

1.

DRIVE BELT (POWER
STEERING OIL PUMP)

<<A>>

>>D<<

2.

CRANKSHAFT PULLEY

3.

TENSIONER PULLEY
ASSEMBLY (POWER
STEERING OIL PUMP)

4.

TIMING BELT FRONT UPPER
COVER, RIGHT

5.

TIMING BELT FRONT UPPER
COVER, LEFT

6.

TIMING BELT FRONT LOWER
COVER

>>C<<

7.

ENGINE SUPPORT BRACKET,
RIGHT

<<B>>

>>B<<

8.

TIMING BELT

>>A<<

9.

AUTO-TENSIONER

10. TENSIONER PULLEY
11. TENSIONER ARM

REMOVAL STEPS (Continued)

TIMING BELT

TSB Revision

ENGINE MECHANICAL <3.0L>

11C-42

• MD998715: Crankshaft Pulley Holder Pin
• MD998767: Tensioner Wrench
• MD998769: Crankshaft Pulley Spacer

REMOVAL SERVICE POINTS

.

<<A>> CRANKSHAFT PULLEY REMOVAL

CAUTION

Use only the specified special tools, or a damaged pulley
damper could result.
Use special tools MB990767 and MD998715 to remove the
crankshaft pulley from the crankshaft.

.

<<B>> TIMING BELT REMOVAL

CAUTION

Never turn the crankshaft counterclockwise.
1. Turn the crankshaft clockwise to align each timing mark and

to set the number 1 cylinder to compression top dead center.

2. If the timing belt is to be reused, chalk an arrow on the flat

side of the belt, indicating the clockwise direction.

3. Loosen the center bolt of the tensioner pulley, then remove

the timing belt.

AC001735

MD998715

MB990767

AB

AC001736AB

TIMING MARKS

TIMING
MARKS

TIMING
MARKS

CAMSHAFT
SPROCKET
(LEFT BANK)

CAMSHAFT
SPROCKET
(RIGHT BANK)

CRANKSHAFT
SPROCKET

TENSIONER
PULLEY

CENTER
BOLT

TIMING BELT

TSB Revision

ENGINE MECHANICAL <3.0L>

11C-43

INSTALLATION SERVICE POINTS

.

>>A<< AUTO-TENSIONER INSTALLATION
1. While holding the auto-tensioner with your hand, press the

end of the pushrod against a metal surface (such as the
cylinder block) with a force of 98

− 196 N (22 − 44 pound)

and measure how far the pushrod is pushed in.

Standard value: Within 1 mm (0.04 inch)
A: Length when no force is applied
B: Length when force is applied
A

− B: Amount pushed in

2. If it is not within the standard value range, replace the

auto-tensioner.

CAUTION

• Place the auto-tensioner perpendicular to the jaws of

the vice.

• If there is a plug at the base of the auto-tensioner, insert

a plain washer onto the end of the auto-tensioner to
protect the plug.

3. Place two blocks in a vice as shown in the illustration, and

then place the auto-tensioner in the vice.

CAUTION

Never compress the pushrod too fast, or it may be dam-
aged.
4. Slowly compress the pushrod of the auto-tensioner until pin

hole A in the pushrod is aligned with pin hole B in the
cylinder.

5. Insert the setting pin into the pin holes once they are

aligned.
NOTE: If replacing the auto-tensioner, the pin will already be
inserted into the pin holes of the new part.

CAUTION

Do not remove the setting pin from the auto-tensioner.
6. Install the auto-tensioner to the engine.

.

ACX00306AC

A

B

AUTO-TENSIONER

AMOUNT
PUSHED IN

PUSHROD

98 – 196 N
(22 – 44 lb)

ACX00333

PLUG

PLAIN

WASHER

DOLLY BLOCKS

AB

ACX00334 AB

PIN HOLE A

PIN HOLE B

TIMING BELT

TSB Revision

ENGINE MECHANICAL <3.0L>

11C-44

>>B<< TIMING BELT INSTALLATION
1. Align the timing marks on the camshaft sprockets with those

on the rocker cover and the timing mark on the crankshaft
sprocket with that on the engine block as shown in the
illustration.

CAUTION

The camshaft sprocket (right bank) can turn easily due to
the spring force applied, so be careful not to get your fin-
gers caught.
2. Install the timing belt by the following procedure so that

there is no deflection in the timing belt between each
sprocket and pulley.

(1) Crankshaft sprocket
(2) Idler pulley
(3) Camshaft sprocket (Left bank)
(4) Water pump pulley
(5) Camshaft sprocket (Right bank)
(6) Tensioner pulley

3. Turn the camshaft sprocket (Right bank) counterclockwise

until the tension side of the timing belt is firmly stretched.
Check all the timing marks again.

4. Use special tool MD998767 to push the tensioner pulley into

the timing belt, then temporarily tighten the center bolt.

5. Use special tool MD998769 to turn the crankshaft 1/4 turn

counterclockwise, then turn it again clockwise until the
timing marks are aligned.

AC001737

CRANKSHAFT SPROCKET

TENSIONER
PULLEY

TIMING MARKS

CENTER
BOLT

TIMING
MARKS

TIMING
MARKS

CAMSHAFT
SPROCKET
(LEFT BANK)

CAMSHAFT
SPROCKET
(RIGHT BANK)

WATER
PUMP
PULLEY

IDLER
PULLEY

: BELT TENSION SIDE

AB

ACX00335AB

MD998767

ACX00336AB

MD998769

TIMING
MARK