Mitsubishi Galant 9G. Manual — part 582

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSAXLE

23A-406

SERVICE SPECIFICATIONS

M1231000300359

LUBRICANT

M1231000400419

Transaxle assembly upper part coupling bolt <F4A5A>

73

± 10 N⋅m (54 ± 7 ft-lb)

Transaxle assembly lower part coupling bolt <F4A4B>

48

± 6 N⋅m (36 ± 4 ft-lb)

Transaxle assembly lower part coupling bolt <F4A5A>

88

± 10 N⋅m (65 ± 7 ft-lb)

Transaxle mount bracket attaching nut

58

± 7 N⋅m (43 ± 5 ft-lb)

Transaxle mount stopper attaching nut

83

± 12 N⋅m (61 ± 9 ft-lb)

Transmission fluid drain plug

32

± 2 N⋅m (23 ± 2 ft-lb)

Transmission Fluid Cooler
ATF warmer (transmission fluid cooler) bracket attaching bolt

23

± 3 N⋅m (17 ± 2 ft-lb)

ATF warmer (transmission fluid cooler) attaching bolt

23

± 3 N⋅m (17 ± 2 ft-lb)

ITEM

SPECIFICATION

ITEM

STANDARD VALUE

Transmission fluid temperature sensor k

Ω

at 0

°C (32°F)

16.7

− 20.5

at 20

°C (68°F)

7.3

− 8.9

at 40

°C (104°F)

3.4

− 4.2

at 60

°C (140°F)

1.9

− 2.2

at 80

°C (176°F)

1.0

− 1.2

at 100

°C (212°F)

0.57

− 0.69

Line pressure MPa (psi)

0.98

− 1.05 (142 − 152)

Resistance of torque converter clutch control solenoid valve coil [at 20

°C

(68

°F)] Ω

2.7

− 3.4

Resistance of low-reverse solenoid valve coil [at 20

°C (68°F)] Ω

2.7

− 3.4

Resistance of overdrive solenoid valve coil [at 20

°C (68°F)] Ω

2.7

− 3.4

Resistance of second solenoid valve coil [at 20

°C (68°F)] Ω

2.7

− 3.4

Resistance of underdrive solenoid valve coil [at 20

°C (68°F)] Ω

2.7

− 3.4

Stall speed r/min

F4A4B

2,500

− 3,000

F4A5A

2,200

− 2,700

ITEM

SPECIFIED LUBRICANT

QUANTITY

Transmission fluid dm

3

(qt)

F4A4B

DIAMOND ATF SP III

7.7 (8.1)

F4A5A

8.4 (8.9)

11B-1

GROUP 11B

ENGINE OVERHAUL

<2.4L ENGINE>

CONTENTS

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11B-2

GENERATOR AND IGNITION
SYSTEM. . . . . . . . . . . . . . . . . . . . . . .

11B-6

REMOVAL AND INSTALLATION . . . . . . . .

11B-6

EXHAUST MANIFOLD. . . . . . . . . . . .

11B-9

REMOVAL AND INSTALLATION . . . . . . . .

11B-9

TIMING BELT. . . . . . . . . . . . . . . . . . .

11B-11

REMOVAL AND INSTALLATION . . . . . . . .

11B-11

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11B-20

FUEL AND EMISSION PARTS . . . . .

11B-23

REMOVAL AND INSTALLATION . . . . . . . .

11B-23

INTAKE MANIFOLD AND WATER
PUMP . . . . . . . . . . . . . . . . . . . . . . . . .

11B-25

REMOVAL AND INSTALLATION . . . . . . . .

11B-25

ROCKER ARMS AND CAMSHAFT. .

11B-30

REMOVAL AND INSTALLATION . . . . . . . .

11B-30

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11B-33

CYLINDER HEAD AND VALVES. . . .

11B-34

REMOVAL AND INSTALLATION . . . . . . . .

11B-34

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-37

OIL PAN AND OIL PUMP. . . . . . . . . .

11B-41

REMOVAL AND INSTALLATION . . . . . . . .

11B-41

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-51

PISTON AND CONNECTING ROD . .

11B-52

REMOVAL AND INSTALLATION . . . . . . . .

11B-52

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-59

CRANKSHAFT AND CYLINDER
BLOCK . . . . . . . . . . . . . . . . . . . . . . . .

11B-61

REMOVAL AND INSTALLATION . . . . . . . .

11B-61

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-65

SPECIFICATIONS . . . . . . . . . . . . . . .

11B-68

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

11B-68

GENERAL SPECIFICATIONS . . . . . . . . . .

11B-70

SERVICE SPECIFICATIONS . . . . . . . . . . .

11B-71

SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . .

11B-73

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-2

SPECIAL TOOLS

M1113000600573

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MD998781
Flywheel stopper

General service tool

Supporting drive plate

MD998770
Oxygen sensor wrench

MD998770-01 or
General service tool

Removal and installation of
oxygen sensor

MB991398
Spark plug wrench

−

Removal and installation of
spark plug

MD998778
Crankshaft sprocket
puller

General service tool

Removal of crankshaft sprocket

MD998785
Sprocket stopper

MD998785

Supporting counterbalance
shaft sprocket

MB990767
End yoke holder

MB990767-01

Holding camshaft sprocket
when loosening or torquing bolt

MD998719
Pins

MIT308239

MD998738
Adjusting screw

General service tool

• Holding the auto-tensioner

• Timing belt tension

adjustment

D998781

B990767

D998719

D998738

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-3

MD998767
Tension pulley wrench

MD998752-01

Adjustment of timing belt
tension

MD998054
Oil pressure switch
wrench

General service tool
or MD998054-01

Removal and installation of
engine oil pressure switch <to
cylinder block>

MD998713
Camshaft oil seal
installer

MD998713-01

Installation of camshaft oil seal

MB991654
Cylinder head bolt
wrench (12)

General service tool

Removal and installation of
cylinder head bolt

MD998735
Valve spring compressor

MD998735-01

Compression of valve spring

MB991999
Valve steam seal
installer

General service tool

Installation of valve steam seal

MD998727
Oil pan remover

MD998727-01

Removal of oil pan

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

D998767

D998713

B991654

D998727