Mitsubishi Galant 9G. Manual — part 584

GENERATOR AND IGNITION SYSTEM

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-8

>>B<< CAMSHAFT POSITION SENSOR SUPPORT
INSTALLATION

Apply a 3 mm (0.12 inch) bead of sealant (MITSUBISHI Genu-
ine Part number MD970389) in the groove as shown.

.

>>C<< SPARK PLUG INSTALLATION

Using special tool MB991398, tighten the spark plug to the
specified torque.

Tightening torque: 25

± 5 N⋅m (19 ± 2 ft-lb)

AK300004AD

ø 3 mm
(0.12 in)

AK300130AC

MB991398

EXHAUST MANIFOLD

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ENGINE OVERHAUL <2.4L ENGINE>

11B-9

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113004900457

Required Special Tools:

• MD998770: Oxygen Sensor Wrench

AK303212

1

2

3

4

8

5

6

7

34 ± 5 N·m
26 ± 2 ft-lb

36 ± 5 N·m
27 ± 3 ft-lb

44 ± 5 N·m
33 ± 3 ft-lb

49 ± 5 N·m
36 ± 3 ft-lb

14 ± 1 N·m
124 ± 8 in-lb

24 ± 3 N·m
18 ± 1 ft-lb

14 ± 1 N·m
124 ± 8 in-lb

44 ± 5 N·m
33 ± 3 ft-lb

AB

REMOVAL STEPS

1. ENGINE HANGER

<<A>> >>B<<

2. OXYGEN SENSOR

<<A>> >>B<<

3. OXYGEN SENSOR
4. EXHAUST MANIFOLD COVER

>>A<<

5. EXHAUST MANIFOLD BRACKET

"B"

6. EXHAUST MANIFOLD
7. EXHAUST MANIFOLD GASKET
8. EXHAUST MANIFOLD BRACKET

"A"

REMOVAL STEPS (Continued)

EXHAUST MANIFOLD

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ENGINE OVERHAUL <2.4L ENGINE>

11B-10

REMOVAL SERVICE POINT

.

<<A>> OXYGEN SENSOR REMOVE

Using special tool MD998770, remove the oxygen sensor.

INSTALLATION SERVICE POINT

.

>>A<< EXHAUST MANIFOLD BRACKET "B"
INSTALLATION

Check to ensure that the exhaust manifold bracket "B" is in
close contact with the exhaust manifold and the cylinder block
before tightening the respective mounting bolts to the specified
torque.

Tightening torque:

34

± 5 N⋅m (26 ± 2 ft-lb) <bolt, washer assembly>

36

± 5 N⋅m (27 ± 3 ft-lb) <flange bolt>

.

>>B<< OXYGEN SENSOR INSTALLATION

Using special tool MD998770, install the oxygen sensor.

AK300132AC

MD998770

AK300131

AK300132AC

MD998770

TIMING BELT

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ENGINE OVERHAUL <2.4L ENGINE>

11B-11

TIMING BELT

REMOVAL AND INSTALLATION

M1113001900641

AK303213

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

45 ± 3 N·m
33 ± 2 ft-lb

49 ± 4 N·m
36 ± 3 ft-lb

9.0 ± 1.0 N·m
80 ± 8 in-lb

19 ± 3 N·m
14 ± 2 ft-lb

89 ± 9 N·m
66 ± 6 ft-lb

24 ± 2 N·m
18 ± 1 ft-lb

11 ± 1 N·m
98 ± 8 in-lb

14 ± 1 N·m
124 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

54 ± 4 N·m
40 ± 2 ft-lb

49 ± 5 N·m
36 ± 3 ft-lb

167 N·m
123 ft-lb

35 ± 6 N·m
26 ± 4 ft-lb

49 ± 9 N·m
36 ± 6 ft-lb

49 ± 9 N·m
36 ± 6 ft-lb

21 ± 4 N·m
16 ± 2 ft-lb

AB

14 ± 1 N·m
124 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

REMOVAL STEPS

1. CONNECTOR BRACKET
2. TIMING BELT FRONT UPPER

COVER

3. TIMING BELT FRONT LOWER

COVER

<<A>> >>K<<

4. TIMING BELT

>>J<<

5. TENSIONER PULLEY
6. TENSIONER ARM

>>I<<

7. AUTO-TENSIONER
8. IDLER PULLEY
9. BRACKET
10. CRANKSHAFT POSITION SENSOR

<<B>> >>H<<

11. OIL PUMP SPROCKET

<<C>> >>G<<

12. CRANKSHAFT BOLT

>>G<<

13. CRANKSHAFT PULLEY WASHER

<<D>> >>G<<

14.CRANKSHAFT SPROCKET

>>G<<

15.CRANKSHAFT SENSING BLADE
16.TENSIONER "B"

<<E>> >>F<<

17.TIMING BELT "B"

<<F>> >>E<<

18.COUNTERBALANCE SHAFT

SPROCKET

>>D<<

19.SPACER

<<G>> >>C<<

20.CRANKSHAFT SPROCKET "B"
21.CRANKSHAFT KEY
22.GENERATOR BRACKET

>>B<<

23.ENGINE SUPPORT BRACKET
24.TIMING BELT REAR COVER

<<H>> >>A<<

25.CAMSHAFT SPROCKET BOLT
26.CAMSHAFT SPROCKET

REMOVAL STEPS (Continued)