Mitsubishi L200. Manual — part 409

35-1

GROUP 35

SERVICE BRAKES

CONTENTS

BASIC BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A

ANTI-SKID BRAKING SYSTEM (ABS) . . . . . . . . . . . . . . . . . . .

35B

ACTIVE STABILITY & TRACTION CONTROL SYSTEM (ASTC)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35C

35A-1

GROUP 35A

BASIC BRAKE

CONTENTS

GENERAL INFORMATION . . . . . . . .

35A-3

SERVICE SPECIFICATIONS. . . . . . .

35A-4

LUBRICANTS . . . . . . . . . . . . . . . . . .

35A-6

SPECIAL TOOL(S) . . . . . . . . . . . . . .

35A-7

ON-VEHICLE SERVICE. . . . . . . . . . .

35A-7

BRAKE PEDAL CHECK AND ADJUSTMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-7

BRAKE BOOSTER OPERATING CHECK .

35A-9

CHECK VALVE OPERATION CHECK . . . .

35A-9

BASIC BRAKE SYSTEM BLEEDING . . . . .

35A-10

BRAKE FLUID LEVEL SENSOR CHECK. .

35A-10

LOAD-SENSING SPRING LENGTH CHECK <Vehicles
without ABS> . . . . . . . . . . . . . . . . . . . . . . .

35A-10

LOAD-SENSING PROPORTIONING VALVE
FUNCTION TEST <Vehicles without ABS>

35A-11

BRAKE PAD CHECK . . . . . . . . . . . . . . . . .

35A-11

BRAKE PAD REPLACEMENT . . . . . . . . . .

35A-12

BRAKE DISC CHECK. . . . . . . . . . . . . . . . .

35A-14

BRAKE DRAG FORCE CHECK . . . . . . . . .

35A-16

BRAKE LINING THICKNESS CHECK . . . .

35A-17

BRAKE DRUM INSIDE DIAMETER CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-17

BRAKE LINING AND BRAKE DRUM CONTACT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-17

BRAKE PEDAL . . . . . . . . . . . . . . . . .

35A-18

BRAKE PEDAL REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-18

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

35A-19

STOP LAMP SWITCH CHECK. . . . . . . . . .

35A-19

MASTER CYLINDER ASSEMBLY AND
BRAKE BOOSTER ASSEMBLY . . . .

35A-20

MASTER CYLINDER ASSEMBLY AND BRAKE

BOOSTER ASSEMBLY REMOVAL AND
INSTALLATION <LHD>. . . . . . . . . . . . . . . .

35A-20

MASTER CYLINDER ASSEMBLY AND BRAKE
BOOSTER ASSEMBLY REMOVAL AND
INSTALLATION <RHD> . . . . . . . . . . . . . . .

35A-23

MASTER CYLINDER ASSEMBLY DISASSEMBLY
AND REASSEMBLY . . . . . . . . . . . . . . . . . .

35A-26

MASTER CYLINDER ASSEMBLY INSPECTION
(DISASSEMBLY AND REASSEMBLY) . . . .

35A-27

LOAD-SENSING PROPORTIONING VALVE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-28

LOAD-SENSING PROPORTIONING VALVE
REMOVAL AND INSTALLATION . . . . . . . .

35A-28

FRONT DISC BRAKE ASSEMBLY . .

35A-29

FRONT DISC BRAKE ASSEMBLY REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

35A-29

FRONT DISC BRAKE ASSEMBLY INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-29

FRONT DISC BRAKE ASSEMBLY DISASSEMBLY
AND REASSEMBLY <2WD (except High rider)>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-30

FRONT DISC BRAKE ASSEMBLY DISASSEMBLY
AND REASSEMBLY <2WD (High rider), 4WD>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35A-33

FRONT DISC BRAKE ASSEMBLY INSPECTION
(DISASSEMBLY AND REASSEMBLY) . . . .

35A-36

REAR DRUM BRAKE. . . . . . . . . . . . .

35A-37

REAR DRUM BRAKE REMOVAL AND
INSTALLATION <2WD (except High rider)>

35A-37

REAR DRUM BRAKE REMOVAL AND
INSTALLATION <2WD (High rider), 4WD> .

35A-39

REAR DRUM BRAKE INSPECTION. . . . . .

35A-40

REAR DRUM BRAKE WHEEL CYLINDER ASSEMBLY
DISASSEMBLY AND REASSEMBLY <2WD (except
High rider)> . . . . . . . . . . . . . . . . . . . . . . . . .

35A-41

REAR DRUM BRAKE WHEEL CYLINDER ASSEMBLY
DISASSEMBLY AND REASSEMBLY <2WD (High

35A-2

rider), 4WD> . . . . . . . . . . . . . . . . . . . . . . . .

35A-42

REAR DRUM BRAKE WHEEL CYLINDER ASSEMBLY
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-43

GENERAL INFORMATION

BASIC BRAKE

35A-3

GENERAL INFORMATION

M1351000101421

Brake system with high reliability and durability have
achieved distinguished braking performance.
CONFIGURATION DIAGRAM

AC809217AB

Brake booster

Master cylinder

Front disc brake

<Vehicles without ABS>

<2WD (except High rider)>

LSPV

Rear drum brake

Brake booster

Master cylinder

Front disc brake

<Vehicles with ABS>

Rear drum brake

Hydraulic unit