Mitsubishi L200. Manual — part 410
AC809218AB
Brake booster
Master cylinder
Front disc brake
<Vehicles without ABS>
<2WD (High rider), 4WD>
LSPV
Rear drum brake
Brake booster
Master cylinder
Front disc brake
<Vehicles with ABS>
Rear drum brake
Hydraulic unit
SERVICE SPECIFICATIONS
BASIC BRAKE
35A-4
SERVICE SPECIFICATIONS
M1351000302257
Item
Standard
value
Limit
Brake pedal height mm
178.3
− 181.3 −
Brake pedal free play mm
3
− 8
−
Brake pedal to floor board clearance mm
75 or more
−
SERVICE SPECIFICATIONS
BASIC BRAKE
35A-5
Load sensing proportioning valve
(LSPV) output fluid pressure MPa
2WD (except
High rider)
Spring
length:
193.2 mm
Front disc brake
caliper output fluid
pressure: 8.12
MPa
4.98
−
Front disc brake
caliper output fluid
pressure: 17.64
MPa
6.25
− 7.53
−
Spring
length:
223.0 mm
Front disc brake
caliper output fluid
pressure: 13.52
MPa
10.38
−
2WD (High
rider)
Spring
length:
168.8 mm
Front disc brake
caliper output fluid
pressure: 5.72
MPa
2.58
−
Front disc brake
caliper output fluid
pressure: 17.64
MPa
4.33
− 5.61
−
Spring
length:
213.5 mm
Front disc brake
caliper output fluid
pressure: 12.02
MPa
8.88
−
2WD (High
rider)-Heavy
duty rear
suspension
Spring
length:
169.0 mm
Front disc brake
caliper output fluid
pressure: 4.96
MPa
1.82
−
Front disc brake
caliper output fluid
pressure: 17.64
MPa
3.72
− 5.00
−
Spring
length:
194.1 mm
Front disc brake
caliper output fluid
pressure: 11.52
MPa
8.38
−
4WD
Spring
length:
168.2 mm
Front disc brake
caliper output fluid
pressure: 5.92
MPa
2.78
−
Front disc brake
caliper output fluid
pressure: 17.64
MPa
4.49
− 5.77
−
Spring
length:
213.6 mm
Front disc brake
caliper output fluid
pressure: 12.32
MPa
9.18
−
Item
Standard
value
Limit
LUBRICANTS
BASIC BRAKE
35A-6
LUBRICANTS
M1351000401529
Item
Specified lubricant
Brake fluid
DOT3 or DOT4
Pin
Repair kit grease (Colour: Translucent red),
Niglube RX-2 or equivalent
Pin boot inner surface
Piston boot mounting grooves
Repair kit grease
Piston boot inner surface
Rear brake shoe and backing plate
contact surface
2WD (except High rider) Hyrex No.2 or equivalent
2WD (High rider), 4WD Solvest 842M or Molycort 44MA or equivalent
Rear brake shoe and adjuster
lever contact surface
2WD (except High rider) Hyrex No.2 or equivalent
2WD (High rider), 4WD Cosmo rubber grease or equivalent
Rear brake shoe and auto adjuster
assembly contact surface
2WD (except High rider) Hyrex No.2 or equivalent
2WD (High rider), 4WD Cosmo rubber grease or equivalent
Auto adjuster assembly
2WD (except High rider) Hyrex No.2 or equivalent
2WD (High rider), 4WD Cosmo rubber grease or equivalent
Wheel cylinder boot
2WD (except High rider) Repair kit grease, Hyrex No.2 or equivalent
2WD (High rider), 4WD Repair kit grease
Load sensing proportioning valve
(LSPV) spring length mm
2WD (except High rider)
188
− 192
−
2WD (High rider), 4WD
Vehicles with rear
body
165
− 169
−
Vehicles without
rear body
161
− 165
−
Front disc
brake
Disc brake pad thickness mm
9.5
1.5
Disc brake disc thickness mm
28.0
26.4
Disc brake disc run-out mm
−
0.06
Disc brake drags
force N
2WD (except High rider)
69 or less
−
2WD (High rider), 4WD
56 or less
−
Rear drum
brake
Drum brake lining
thickness mm
2WD (except High rider)
4.7
1.0
2WD (High rider), 4WD
5.0
1.0
Rear drum inside
diameter mm
2WD (except High rider)
254
256
2WD (High rider), 4WD
295
297
Brake booster push rod protruding
length mm (When applying
negative pressure of 66.7 kPa to
the brake booster)
Vehicles without ASTC
10.0
− 10.1
−
Vehicles with ASTC
6.6
− 6.9
−
Item
Standard
value
Limit
SPECIAL TOOLS
BASIC BRAKE
35A-7
SPECIAL TOOLS
M1351000600780
Tool
Tool number
Name
Use
MB991568
Push rod adjusting
socket
Adjustment of the brake booster
push rod protrusion amount
MB990964
A
B
MB990964
A: MB990520
B: MB990621 <2WD (High
rider), 4WD>, MB990623
<2WD (except High rider)>
Brake tool set
A: Disc brake
piston expander
B: Installer
• Pushing-in of the disc brake
piston
• Installation of the drum brake
wheel cylinder piston cup
ON-VEHICLE SERVICE
BRAKE PEDAL CHECK AND
ADJUSTMENT
M1351000900770
CAUTION
Do not apply grease or lubricant to the switch
and the switch installation section to avoid mal-
function of the switch. In addition, do not use
gloves which have grease on them.
BRAKE PEDAL HEIGHT
1. Turn up the carpet, etc. under the brake pedal.
AC502907AB
A
B
Silencer
Melting sheets
2. Pierce a needle or similar material to the silencer
and melting sheets, and measure the thickness of
"A" shown in the figure.
3. Measure the distance between the silencer and
brake pedal "B" shown in the figure.
4. Check that the total value of "A" and "B"
measured in the previous items 2 and 3 is within
the standard value.
Standard value (A + B): 178.3
− 181.3 mm
[From the surface of dash panel to the face
of pedal pad]
5. If the brake pedal height is not within the standard
value, follow the procedure below.
(1) Disconnect the stop lamp switch connector,
loosen the lock nut, and move the stop lamp
switch to a position where it dose not contact
the brake pedal arm.
ACX01815AE
Pedal down
Pedal up
21 ± 3 N·m
(2) Adjust the brake pedal height by turning the
operating rod with pliers (with the operating
rod lock nut loosen).
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