Mitsubishi L200. Manual — part 32
GENERAL SPECIFICATIONS
ENGINE OVERHAUL
11B-2
GENERAL SPECIFICATIONS
M1113000203046
Description
Specifications
Total displacement mL
2,477
Bore
× Stroke mm
91.1
× 95
Compression ratio
17 <Except Euro5>,
16.5 <Euro5>
Compression chamber
Vortex chamber type
Camshaft arrangement
DOHC
Number of valve
Intake
2
Exhaust
2
Valve timing
Intake valve
Open
20
° BTDC <Except Euro5>,
13
° BTDC <Euro5>
Close
40
° BTDC <Except Euro5>,
30
° BTDC <Euro5>
Exhaust valve
Open
38
° BBDC
Close
22
° ATDC
Rocker arm
End pivot type
Lubrication system
Pressure feed, full-flow filtration
Oil pump
Trochoid type
Fuel system
Common rail type injection pump
Turbocharger
Water-cooled
Cooling system
Water-cooled
Water pump type
Centrifugal impeller type
SERVICE SPECIFICATIONS
M1113000303601
Item
Standard
Limit
Timing belt
Auto-tensioner rod extension length
(with timing belt installed) mm
2.3
− 7.6
−
Auto-tensioner rod extension length (when free) mm
14.5
−
Auto-tensioner rod retraction length
(when pressed with force of 100
− 200 N⋅m) mm
Less than 1
−
Rocker arm and camshaft
Valve clearance mm
Intake
0.09
−
Exhaust
0.14
−
Cam height mm
Intake
Except Euro5
35.47
34.97
Euro5
35.42
34.92
Exhaust
35.41
34.91
Cylinder head and valves
SERVICE SPECIFICATIONS
ENGINE OVERHAUL
11B-3
NOTE: O.D.: Outer diameter
I.D.: Inner diameter
Flatness of gasket surface mm
*Grinding is not suitable for correction.
0.03
*0.2
Cylinder head overall height mm
129.9
− 130.1
−
Valve thickness of valve head mm (margin)
Intake
1.3
0.8
Exhaust
1.5
1.0
Valve length mm
Intake
107.58
107.08
Exhaust
107.98
107.48
Valve spring free height mm
54.3
53.3
Valve spring cut-of-squareness
2
° or less
Max. 4
°
Valve seat contact width mm
1.1
− 1.5
−
Valve stem-to guide clearance mm
Intake
0.020
− 0.047
0.10
Exhaust
0.035
− 0.062
0.15
Valve guide protrusion
18.3
− 18.9
−
Oil pan and oil pump
Balancer shaft oil clearance mm
Front
Right
0.02
− 0.05
−
Left
0.02
− 0.06
−
Rear
0.06
− 0.10
−
Oil pump tip clearance mm
0.11
− 0.24
−
Oil pump side clearance mm
0.04
− 0.10
−
Oil pump body clearance mm
0.10
− 0.18
0.35
Piston and connecting rod
Piston ring end gap mm
No. 1 ring
Except Euro5
0.30
− 0.45
0.8
Euro5
0.20
− 0.30
0.8
No. 2 ring
Except Euro5
0.30
− 0.45
0.8
Euro5
0.20
− 0.35
0.8
Oil ring
0.25
− 0.45
0.8
Piston ring-to-ring groove clearance mm
No. 1 ring
0.07
− 0.10
0.15
No. 2 ring
0.05
− 0.06
0.15
Oil ring
0.02
− 0.06
0.10
Oil clearance at crankshaft pins mm
0.02
− 0.05
0.10
Connecting rod big end side clearance mm
0.10
− 0.25
0.40
Crankshaft and cylinder block
Crankshaft end play mm
0.05
− 0.25
0.45
Oil clearance at crankshaft journal mm
0.02
− 0.03
0.10
Cylinder block gasket surface warp mm
0.05
0.10
Cylinder I.D. mm
91.10
− 91.13
−
Cylindricity mm
−
0.02
Item
Standard
Limit
REWORK DIMENSIONS
ENGINE OVERHAUL
11B-4
REWORK DIMENSIONS
M1113024301728
Item
Standard value
Cylinder head and valves
Cylinder head oversize valve guide hole diameter mm
0.05 O.S.
11.050
− 11.068
Cylinder head oversize valve seat hole diameter, intake mm
0.30 O.S.
33.300
− 33.325
Cylinder head oversize valve seat hole diameter, exhaust mm
0.30 O.S.
29.300
− 29.321
TORQUE SPECIFICATIONS
M1113023405274
Item
N
⋅m
Alternator
Cooling fan bolt
11
± 1
Fan clutch bolt
11
± 1
Crankshaft bolt
265
→ 0 → 275
Idler pulley bolt <Euro5>
50
± 5
Power steering pump bracket "A" bolt (Bolt, washer assembly)
20
± 4
Power steering pump bracket "A" bolt (Flange bolt)
24
± 4
Power steering pump bracket "B" bolt (M8
× 30)
23
± 2
Power steering pump bracket "B" bolt (M8
× 90)
24
± 4
Alternator pivot nut
44
± 10
Oil level gauge bolt
48
± 6
Inlet manifold
Vacuum pump pipe "B" bolt
24
± 3
Air temperature sensor
14
± 1
EGR pipe "B" bolt (EGR valve side)
49
± 6
EGR pipe "B" bolt (EGR cooler side)
17
± 2
EGR pipe "A" heat protector bolt
11
± 1
EGR pipe "A" bolt and nut
17
± 2
EGR valve bolt
48
± 6
Throttle body bolt
13
± 2
Fuel inlet pipe bolt
20
± 4
Inlet manifold stay bolt
24
± 3
Inlet manifold bolt
24
± 3
Inlet manifold nut
20
± 2
Exhaust manifold
<Except Euro5>
Engine hanger bolt
24
± 3
Eye bolt (oil pipe)
17
± 2
Oil pipe bolt
9.0
± 1.0
TORQUE SPECIFICATIONS
ENGINE OVERHAUL
11B-5
Eye bolt (water pipe)
53
± 7
Water pipe bolt
11
± 1
Oil return pipe bolt
9.0
± 1.0
Turbocharger nut
59
± 10
Exhaust manifold heat protector bolt
14
± 1
Exhaust manifold nut (M8)
18
± 2
Exhaust manifold nut (M10)
30
± 2
<Euro5>
Engine hanger bolt
24
± 3
Eye bolt
17
± 2
Oil pipe bolt
24
± 3
Heat protector bolt
9.0
± 1.0
Heat protector bracket bolt (M6)
9.0
± 1.0
Heat protector bracket bolt (M8)
24
± 3
Turbocharger water pipe bolt (M6)
11
± 1
Turbocharger water pipe bolt (M8)
24
± 3
Vacuum pipe and hose bolt
23
± 6
Connector bracket bolt
9.5
± 1.5
E-VRV bolt
9.5
± 2.5
Oil return pipe bolt
9.0
± 1.0
Turbocharger heat protector bolt
14
± 1
Turbocharger bolt and nut
59
± 10
Exhaust manifold heat protector A bolt
14
± 1
Exhaust manifold heat protector B bolt
14
± 1
Exhaust manifold nut (M8)
34
± 3
Exhaust manifold nut (M10)
62
± 10
Timing belt
Oil pipe bolt
11
± 1
Vacuum pump bolt
24
± 3
Vacuum pump pipe "A" bolt
24
± 3
Cover bolt
11
± 1
Crank angle sensor bolt
11
± 1
Timing belt cover bolt
10
± 2
Glow plug plate nut
1.8
± 0.2
Glow plug
9.0
± 1.0 → +30° to 40°
Tensioner arm bolt
48
± 6
Auto tensioner bolt
23
± 3
Pump sprocket nut
64
± 5
Idler pulley bolt
44
± 10
Hexagon socket head bolt
20
± 4
Item
N
⋅m
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