Mitsubishi L200. Manual — part 368
COUNTERSHAFT GEAR
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-87
DISASSEMBLY SERVICE POINTS
<<A>> BALL BEARING REMOVAL
AK602119 AC
MD998801
Use special tool Bearing remover (MD998801) to
remove the ball bearing.
<<B>> SPACER / ROLLER BEARING / INNER
RACE REMOVAL
1. Remove the spacer and bearing.
AK602120 AC
MD998801
MD998368
2. Using special tool, remove the inner race.
• Remover (MD998801)
• Bearing installer (MD998368)
NOTE: The removal sequence of roller bearing
parts vary depending on the direction that the
roller bearing was installed, In come cases, the
inner race, roller bearing and spacer may have to
be simultaneously removed.
REASSEMBLY SERVICE POINTS
>>A<< INNER RACE / ROLLER BEARING /
SPACER INSTALLATION
AK602121AC
MD998812
MD998818
1. Use special tools to install the inner race.
• Installer cap (MD998812)
• Installer adapter (38) (MD998818)
2. Install the roller bearing and spacer.
>>B<< SNAP RING INSTALLATION
AK602122
1. Install the thickest snap ring that can be fitted into
the snap ring groove of the counter shaft gear.
2. Make sure that the counter shaft gear roller
bearing end play meets the standard value.
Standard value: 0
− 0.08 mm
(For counter shaft gear bearing end play)
>>C<< BALL BEARING INSTALLATION
AK602123 AC
MD998812
MD998818
1. Use special tools to install the ball bearing.
• Installer cap (MD998812)
• Installer adapter (38) (MD998818)
2-4 SHIFT RAIL/H-L SHIFT RAIL
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-88
2-4 SHIFT RAIL/H-L SHIFT RAIL
DISASSEMBLY AND REASSEMBLY
M1233031500054
AK602124AC
1
2
3
4
5
6
7
Apply gear oil to
all moving parts
before installation.
Disassembly steps
>>B<<
1.
Spring pin
>>A<<
2.
2-4WD shift fork
3.
Spring
>>A<<
4.
2-4WD shift rail
>>B<<
5.
Spring pin
>>A<<
6.
H-L shift fork
>>A<<
7.
H-L shift rail
REASSEMBLY SERVICE POINTS
>>A<< SHIFT RAIL AND SHIT FORK INSTALLA-
TION
AK602125AC
Apply the specified grease to the outer periphery of
the shift fork mounting portion of the shift rail and
then assemble the shift fork and shift rail.
Specified lubricant:
Mitsubishi Part No. 0101011 or equivalent
>>B<< SPRING PIN INSTALLATION
AK603210AC
H-L shift rail
2-4WD shift rail
Install the spring pin with its split toward the forward
end of the transfer.
TRANSFER DRIVE SHAFT
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-89
TRANSFER DRIVE SHAFT
DISASSEMBLY AND REASSEMBLY
M1233014500095
AK602127
1
2
AC
Apply gear oil to
all moving parts
before installation.
Disassembly steps
<<A>>
>>A<<
1.
Ball bearing
2.
Transfer drive shaft
DISASSEMBLY SERVICE POINT
<<A>> BALL BEARING REMOVAL
AK602128AC
MD998917
1. Use special tool Bearing remover (MD998917) to
support the ball bearing.
2. Press the transfer drive shaft with a press and
remove the ball bearing.
REASSEMBLY SERVICE POINT
>>A<< BALL BEARING INSTALLATION
AK602129AC
MD998812
MD998814
MD998830
MD998198
Use the special tools to install the ball bearing.
• Installer cap (MD998812)
• Installer-200 (MD998814)
• Installer adapter (66) (MD998830)
• Puller (MD998198)
FRONT OUTPUT SHAFT
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-90
FRONT OUTPUT SHAFT
DISASSEMBLY AND REASSEMBLY
M1233006100070
AK602130
1
2
3
4
AC
Apply gear oil to
all moving parts
before installation.
Disassembly steps
<<A>>
>>B<<
1.
Ball bearing
2.
Sensor rotor
<<B>>
>>A<<
3.
Ball bearing
4.
Front output shaft
DISASSEMBLY SERVICE POINTS
<<A>> BALL BEARING REMOVAL
AK602131AC
MD998801
1. Use special tool Bearing remover (MD998801) to
support the ball bearing.
2. Press the front output shaft with a press and
remove the ball bearing with sensor rotor.
<<B>> BALL BEARING REMOVAL
AK602132 AC
MD998801
1. Use special tool Bearing remover (MD998801) to
support the ball bearing.
2. Press the front output shaft with a press and
remove the ball bearing.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст