Mitsubishi L200. Manual — part 369

REAR OUTPUT SHAFT

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-91

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING INSTALLATION

AK602133AC

MD998812

MD998821

Use special tool to install the ball bearing.

• Installer cap (MD998812)

• Installer adapter (44) (MD998821)

>>B<< BALL BEARING INSTALLATION

AK602134 AC

MD998812

MD998813

MD998821

Use special tool to install the ball bearing with sensor
rotor.

• Installer cap (MD998812)

• Installer-100 (MD998813)

• Installer adapter (44) (MD998821)

REAR OUTPUT SHAFT

DISASSEMBLY AND REASSEMBLY

M1233006400220

AK602135

1

2

3

4

5

AC

Apply gear oil to
all moving parts
before installation.

Disassembly steps

>>C<<

1.

Snap ring

2.

Annulus gear

>>B<<

3.

Snap ring

<<A>>

>>A<<

4.

Ball bearing

5.

Rear output shaft

Disassembly steps (Continued)

REAR OUTPUT SHAFT

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-92

DISASSEMBLY SERVICE POINT

<<A>> BALL BEARING REMOVAL

AK602136AC

MD998801

Use special tool Bearing remover (MD998801),
remove the ball bearing.

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING INSTALLATION

AK602137AC

MD998812

MD998814

MD998824

Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer-200 (MD998814)

• Installer adapter (50) (MD998824)

>>B<< SNAP RING INSTALLATION

AK602138

Select and install a proper snap ring so that the end
play of the rear output shaft bearing will have the
standard value.

Standard value: 0

− 0.08 mm

(For rear output shaft bearing end play)

>>C<< SNAP RING INSTALLATION

AK602139

Select and install a proper snap ring so that the
clearance between the annulus gear and rear output
shaft will have the standard value.

Standard value: 0

− 0.08 mm

(For rear output shaft annulus gear end play)

INPUT GEAR

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-93

INPUT GEAR

DISASSEMBLY AND REASSEMBLY

M1233015100272

AK800993

Apply gear oil to
all moving parts
before installation.

1

2

3

AB

Disassembly steps

>>B<<

1.

Snap ring

<<A>>

>>A<<

2.

Ball bearing

3.

Transfer input gear

DISASSEMBLY SERVICE POINT

<<A>> BALL BEARING REMOVAL

AK602141AC

MD998801

Use special tool Bearing remover (MD998801) to
remove the ball bearing.

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING INSTALLATION

AK602142 AC

MD998812

MD998826

Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer adapter (54) (MD998826)

SHIFTRAIL DRIVE GEAR

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-94

>>B<< SNAP RING INSTALLATION

AK602143

1. Install the thickest snap ring that can be fitted in

the snap ring groove of the transfer input gear.

2. Make sure that the transfer input gear bearing end

play meets the standard value.

Standard value: 0

− 0.06 mm

(For input gear bearing end play)

SHIFTRAIL DRIVE GEAR

DISASSEMBLY AND REASSEMBLY

M1233030500051

AK602144AC

1

2

3

4

5

6

Apply gear oil to
all moving parts
before installation.

Disassembly steps

1.

Spring pin

>>A<<

2.

Shift rail drive gear

3.

Bearing

4.

Shift rail drive gear shaft

5.

Washer

6.

Spring pin

REASSEMBLY SERVICE POINT

>>A<< SIFT RAIL DRIVE GEAR INSTALLATION

AK602145AC

Washer

Paint mark (blue)

Install the shift rail drive gear such that its mark does
not face the washer.