Mitsubishi L200. Manual — part 214

AC712053

Stopper end

AB

Stopper

Bulge

Hose clamp

5 ± 1 mm

Intercooler
air pipe

Intercooler
air hose

AC712054

Stopper end

AB

Stopper

Bulge

Hose clamp

Intercooler
assembly

5 ± 1 mm

Intercooler
outlet
air hose

AC804006

Stopper end

AB

Hose clamp

4 ± 1 mm

Intercooler
outlet
air hose

Throttle body
assembly

Stopper

Bulge

AC804007AB

Hose clamp

4 ± 1 mm

Bulge

Stopper

Intercooler
inlet air
hose

Stopper end

Turbocharger
assembly

INTERCOOLER

INTAKE AND EXHAUST

15-11

7. Insert intercooler air hose to stopper end and not

overlap with stopper.

8. Place the hose clamp as shown in the figure so

that it does not overlap with the bulge and the
stopper end. When installing the hose clamp to
the intercooler air pipe or intercooler assembly,
set the hose clamp 5

± 1 mm away from the

stopper end. When installing the hose clamp to
the throttle body assembly or turbocharger
assembly, set the hose clamp 4

± 1 mm away

from the stopper end.

>>B<< INTERCOOLER INLET AIR PIPE GASKET
INSTALLATION

AC504286AC

Protrusion

Install the intercooler inlet air pipe gasket as its pro-
trusion is in the direction shown.

INTERCOOLER

INTAKE AND EXHAUST

15-12

REMOVAL AND INSTALLATION <Euro5>

M1151002401219

CAUTION

• Degrease the air hose and air pipe by isopropyl alcohol, parts cleaner (MZ100387) or equivalent.
• As for the parts cleaner, use the petroleum cleaner whose major component is aliphatic hydrocar-

bon.

•

Pre-removal Operation
• Air Cleaner Intake Duct Removal (Refer to

P.15-6

).

Post-installation Operation
• Air Cleaner Intake Duct Installation (Refer to

P.15-6

).

AC804002AB

4

1

2

7

8

6

5

N

12 ± 2 N·m

3

7.0 ± 1.0 N·m

6.0 ± 1.0 N·m

9.0 ± 1.0 N·m

6.0 ± 1.0 N·m

6.0 ± 1.0 N·m

18 ± 2 N·m

6.0 ± 1.0 N·m

6.0 ± 1.0 N·m

Removal steps

>>

A

<<

1.

Intercooler inlet air hose

>>

A

<<

2.

Intercooler outlet air hose

•

Front bumper reinforcement
(Refer to GROUP 51

− Front

Bumper Assembly ).

3.

Intercooler inlet air pipe and
intercooler assembly

>>A<<

4.

Intercooler inlet air pipe

>>

B

<<

5.

Intercooler inlet air pipe gasket

6.

Intercooler assembly

>>

A

<<

7.

Intercooler outlet air hose

>>

A

<<

8.

Intercooler outlet air pipe

Working area should be airy and kept from flame.

INSTALLATION SERVICE POINTS

>>A<< INTERCOOLER OUTLET AIR PIPE/INTER-
COOLER OUTLET AIR HOSE/INTERCOOLER
INLET AIR PIPE/INTERCOOLER OUTLET AIR
HOSE/INTERCOOLER INLET AIR HOSE INSTAL-
LATION
1. If the oil adheres to the insertion area of the

intercooler air hose or the intercooler air pipe,
degrease it.

ACB00692AB

Matching
marks

Matching
marks

Intercooler
outlet air hose

Intercooler
inlet air hose

Intercooler
outlet air pipe

Throttle body
assembly

Turbocharger
assembly

Matching
mark

Intercooler
inlet air pipe

Intercooler
outlet air hose

Matching
mark

ACB00693AB

Matching
marks

Intercooler
outlet air hose

Intercooler
outlet air pipe

Intercooler
outlet air hose

Matching
marks

Intercooler
assembly

INTERCOOLER

INTAKE AND EXHAUST

15-13

INTERCOOLER

INTAKE AND EXHAUST

15-14

2. Install the intercooler air hose to the intercooler air

pipe with the matching marks aligned as shown in
the figure.

3. When installing the intercooler air hose to the

throttle body assembly or the turbocharger
assembly, install the intercooler air hose with its
matching mark located as shown in the figure.

AC712053

Stopper end

AB

Stopper

Bulge

Hose clamp

5 ± 1 mm

Intercooler
air pipe

Intercooler
air hose

AC712054

Stopper end

AB

Stopper

Bulge

Hose clamp

Intercooler
assembly

5 ± 1 mm

Intercooler
outlet
air hose

AC804006

Stopper end

AB

Hose clamp

4 ± 1 mm

Intercooler
outlet
air hose

Throttle body
assembly

Stopper

Bulge

ACB00694AB

Hose clamp

Bulge

Intercooler
inlet air
hose

Turbocharger assembly

4 ± 1 mm

Stopper end

Stopper

4. Insert intercooler air hose to stopper end and not

overlap with stopper.

5. Place the hose clamp as shown in the figure so

that it does not overlap with the bulge and the
stopper end. When installing the hose clamp to
the intercooler air pipe or intercooler assembly,
set the hose clamp 5

± 1 mm away from the

stopper end. When installing the hose clamp to
the throttle body assembly or turbocharger
assembly, set the hose clamp 4

± 1 mm away

from the stopper end.

>>B<< INTERCOOLER INLET AIR PIPE GASKET
INSTALLATION

AC504286AC

Protrusion

Install the intercooler inlet air pipe gasket as its pro-
trusion is in the direction shown.