Mitsubishi L200. Manual — part 215

INLET MANIFOLD

INTAKE AND EXHAUST

15-15

INLET MANIFOLD

REMOVAL AND INSTALLATION

M1151003004655

Pre-removal Operation
• Throttle Body Removal (Refer to GROUP 13A − Throttle

Body ).

• EGR Valve and EGR Pipe Removal (Refer to GROUP 17

− EGR Valve and EGR Cooler ).

• Windshield Wiper Removal (Refer to GROUP 51 − Wind-

shield Wiper ).

• Cowl Top Panel Front Removal

Post-installation Operation
• Cowl Top Panel Front Installation
• Windshield Wiper Installation (Refer to GROUP 51 −

Windshield Wiper ).

• EGR Valve and EGR Pipe Installation (Refer to GROUP

17

− EGR Valve and EGR Cooler ).

• Throttle Body Installation (Refer to GROUP 13A − Throttle

Body ).

• Air Bleeding from Fuel Line (Refer to GROUP 13A − On-

vehicle Service, Evacuation of Air from Fuel Line ).

<Except Euro5>

ACB00688

20 ± 2 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

14 ± 1 N·m

1

3

6

8

7

6

9

N

4

10

11

AB

24 ± 3 N·m

5

N

2

24 ± 3 N·m

N

12

24 ± 4 N·m

Removal steps

1.

Control wiring harness connection

2.

Earth cable connection

3.

Emission control hose

4.

Intake air temperature sensor

5.

Intake air temperature sensor
gasket

6.

Vacuum pump pipe

7.

Engine cover stay

8.

Fuel inlet pipe mounting bolt

9.

Inlet manifold stay

•

Fuel injection pipe No.3, 4 clamp
mounting bolt (Refer to GROUP
13A

− Common Rail and Supply

Pump )

>>

B

<<

10. Inlet manifold
11. Inlet manifold gasket
12. Inlet manifold gasket

INLET MANIFOLD

INTAKE AND EXHAUST

15-16

Removal steps (Continued)

INLET MANIFOLD

INTAKE AND EXHAUST

15-17

<Euro5>

ACB00689

20 ± 2 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

5.0 ± 1.0 N·m

1

3

5

7

6

5

8

N

4

9

10

AB

24 ± 3 N·m

2

24 ± 3 N·m

N

11

24 ± 4 N·m

20 ± 4 N·m

Removal steps

1.

Control wiring harness connection

2.

Earth cable connection

3.

Emission control hose

<<

A

>>

4.

EGR gas temperature sensor

5.

Vacuum pump pipe

6.

Engine cover stay

7.

Fuel inlet pipe mounting bolt

8.

Inlet manifold stay

•

Fuel injection pipe No.3, 4 clamp
mounting bolt (Refer to GROUP
13A

− Common Rail and Supply

Pump )

>>

B

<<

9.

Inlet manifold

10. Inlet manifold gasket

>>

A

<<

11. Inlet manifold gasket

Removal steps (Continued)

INLET MANIFOLD

INTAKE AND EXHAUST

15-18

REMOVAL SERVICE POINT

<<A>> EGR GAS TEMPERATURE SENSOR
REMOVAL

CAUTION

Do not use the EGR gas temperature sensor
which dropped.
NOTE:

ACA01741AB

Flare nut (14) socket (MB992692)

Use the recommended tool flare nut (14) socket
(MB992692) to remove the EGR gas temperature
sensor.

INSTALLATION SERVICE POINTS

>>A<< INLET MANIFOLD GASKET INSTALLA-
TION

ACB00690AB

Position the projection as shown in the illustration.

>>B<< INLET MANIFOLD ASSEMBLY
INSTALLATION

AC502862AB

Side A

Side B

Inlet
manifold

1. As shown in the illustration, temporarily tighten to

6.5

± 1.5 N⋅m the bolts located at side A.

2. As shown in the illustration, tighten the bolts and

nuts located at side B to the specified torque.

Tightening torque:

24

± 3 N⋅m <Bolts>

20

± 2 N⋅m <Nuts>

3. As shown in the illustration, tighten the bolts

located at side A to the specified torque.

Tightening torque: 24

± 3 N⋅m

INSPECTION

M1151003100843

Check the following points; replace the part if a prob-
lem is found.
INLET MANIFOLD CHECK
1. Check for damage or cracking of any part.
2. Clogging of the negative pressure (vacuum) outlet

port.

3. Using a straight edge and feeler gauge, check for

distortion of the cylinder head installation surface.
Standard value: 0.15 mm or less
Limit: 0.20 mm