Mitsubishi L200. Manual — part 213
Removal steps
1.
Air cleaner element
2.
Air flow sensor connector
connection
3.
Air flow sensor
4.
Air flow sensor O-ring
5.
Harness clamp
6.
Air cleaner cover
7.
Breather hose connection
8.
Blow-by hose heater connector
<Vehicles for cold zone>
>>
A
<<
9.
Vacuum hose connection <Euro5>
10. Air intake hose
11. Radiator condenser tank hose
connection
12. Air cleaner intake duct
13. Air cleaner body
AIR CLEANER
INTAKE AND EXHAUST
15-7
INSTALLATION SERVICE POINTS
>>A<< VACUUM HOSE CONNECTION
ACB00064 AB
White marking
Air intake hose
Vacuum hose
Clamp vacuum hose with clip of air intake hose
beside white marking as shown.
INTERCOOLER
INTAKE AND EXHAUST
15-8
INTERCOOLER
REMOVAL AND INSTALLATION <Except Euro5>
M1151002401208
CAUTION
• Degrease the air hose and air pipe by isopropyl alcohol, parts cleaner (MZ100387) or equivalent.
• As for the parts cleaner, use the petroleum cleaner whose major component is aliphatic hydrocar-
bon.
•
Pre-removal Operation
• Air Cleaner Intake Duct Removal (Refer to
).
Post-installation Operation
• Air Cleaner Intake Duct Installation (Refer to
).
AC804002AB
4
1
2
7
8
6
5
N
12 ± 2 N·m
3
7.0 ± 1.0 N·m
6.0 ± 1.0 N·m
9.0 ± 1.0 N·m
6.0 ± 1.0 N·m
6.0 ± 1.0 N·m
18 ± 2 N·m
6.0 ± 1.0 N·m
6.0 ± 1.0 N·m
Removal steps
>>
A
<<
1.
Intercooler inlet air hose
>>
A
<<
2.
Intercooler outlet air hose
•
Front bumper reinforcement
(Refer to GROUP 51
− Front
Bumper Assembly ).
3.
Intercooler inlet air pipe and
intercooler assembly
>>A<<
4.
Intercooler inlet air pipe
>>
B
<<
5.
Intercooler inlet air pipe gasket
6.
Intercooler assembly
>>
A
<<
7.
Intercooler outlet air hose
>>
A
<<
8.
Intercooler outlet air pipe
Working area should be airy and kept from flame.
INSTALLATION SERVICE POINTS
>>A<< INTERCOOLER OUTLET AIR PIPE/INTER-
COOLER OUTLET AIR HOSE/INTERCOOLER
INLET AIR PIPE/INTERCOOLER OUTLET AIR
HOSE/INTERCOOLER INLET AIR HOSE INSTAL-
LATION
1. If the oil adheres to the insertion area of the
intercooler air hose or the intercooler air pipe,
degrease it.
AC804003AB
Matching
marks
Matching
marks
Intercooler
outlet air hose
Intercooler
inlet air hose
Intercooler
outlet air pipe
Throttle body
assembly
Turbocharger
assembly
Matching
mark
Intercooler
inlet air pipe
Intercooler
outlet air hose
Matching
mark
View A
Power steering
suction hose
View B
Radiator
upper hose
A/C compressor
suction pipe
AC804005AB
Matching
marks
Intercooler
outlet air hose
Intercooler
outlet air pipe
Intercooler
outlet air hose
Matching
marks
Intercooler
assembly
INTERCOOLER
INTAKE AND EXHAUST
15-9
AC804004AB
Intercooler
inlet air hose
Intercooler
outlet air hose
View A
View B
Power steering
suction hose
Radiator
upper hose
A/C compressor
suction pipe
15 mm or more
20 mm or more
20 mm or more
INTERCOOLER
INTAKE AND EXHAUST
15-10
2. Install the intercooler air hose to the intercooler air
pipe with the matching marks aligned as shown in
the figure.
3. When installing the intercooler air hose to the
throttle body assembly or the turbocharger
assembly, install the intercooler air hose with its
matching mark located as shown in the figure.
4. After installing the intercooler outlet air hose,
check that the clearance between the intercooler
outlet air hose and the radiator upper hose is 15
mm or more (View A).
5. After installing the intercooler inlet air hose, check
that the clearance between the intercooler inlet air
hose and the A/C compressor suction pipe is 20
mm or more (View B).
6. After installing the intercooler inlet air hose, check
that the clearance between the intercooler inlet air
hose and the power steering suction hose is 20
mm or more (View B).
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