Mitsubishi L200. Manual — part 418
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE
35A-36
<<A>> PISTON BOOT/PISTON REMOVAL
ACX00697
CAUTION
Blow air little by little to remove the piston. The
piston will rush out if a force of air is applied sud-
denly.
Place a piece of wood, etc. against the caliper body
as shown. Blow compressed air through the brake
hose to remove the piston boot and piston.
<<B>> PISTON SEAL REMOVAL
CAUTION
Do not use a flat-tipped screwdriver or similar
tool to remove piston seal. These may damage
the inner side of the cylinder.
ACX00689
1. Remove the piston seal with your finger tip.
2. Clean the piston surface and inner cylinder with
alcohol or brake fluid DOT 3 or DOT 4.
INSPECTION
M1351006300709
BRAKE PAD WEAR INSPECTION
CAUTION
• When replacing, replace both brake pad
assembly (right and left) as a set.
•
ACX00690
If there is a significant difference in thickness
between the brake pads at right and left,
check the sliding area of the brake caliper.
Measure the brake pad thickness at the most worn
area. If the brake pad thickness is less than the limit
value, replace the brake pad.
Standard value: 9.5 mm
Limit: 1.5 mm
REAR DRUM BRAKE
BASIC BRAKE
35A-37
REAR DRUM BRAKE
REMOVAL AND INSTALLATION <2WD
(except High rider)>
M1351007500933
Pre-removal Operation
• Loosening the parking brake cable adjusting nut (Refer to
GROUP 36
− On-vehicle Service, Parking Brake Lever
Stroke Check and Adjustment ).
• Brake fluid draining
Post-installation Operation
• Brake fluid filling and air bleeding (Refer to
).
• Parking brake lever stroke adjustment (Refer to GROUP
36
− On-vehicle Service, Parking Brake Lever Stroke
Check and Adjustment ).<Vehicles with front separate
seat>
• Parking brake pull rod stroke adjustment (Refer to
GROUP 36
− On-vehicle Service, Parking Brake Pull Rod
Stroke Adjustment ).<Vehicles with front bench seat>
AC805312AC
17
13
10
1
8
9
3
20
15 ± 2 N·m
20
9
11
4
5
5
5
11
14
15
12
16
19
18
4
4
2
6
6
5
12
7
19.2 ± 1.4 N·m
Specified grease: Hyrex No.2 or equivalent
Removal steps
1. Brake drum
2. Shoe-to-shoe spring
3. Retainer spring
4. Auto adjuster assembly
5. Shoe hold-down cup
6. Shoe hold-down spring
7. Shoe hold-down pin
8. Shoe-to-lever spring
9. Shoe and lining assembly
10. Parking brake cable connection
11. Shoe and lever assembly
12. Adjuster lever
<<
A
>> >>
B
<< 13. Retainer
>>
A
<< 14. Wave washer
15. Parking lever
16. Shoe and lining assembly
17. Brake pipe connection
18. Plug
19. Wheel cylinder assembly
20. Backing plate (Refer to GROUP 27
−
Axle Shaft Assembly ).
REMOVAL SERVICE POINT
Removal steps (Continued)
REAR DRUM BRAKE
BASIC BRAKE
35A-38
<<A>> RETAINER REMOVAL
AC000924AF
Pin of shoe assembly
Retainer
Use a flat-tipped screwdriver or a similar tool to open
up the retainer joint. Then remove the retainer.
INSTALLATION SERVICE POINTS
>>A<< WAVE WASHER INSTALLATION
AC006291AE
Shoe and lining assembly
Pin
Adjuster lever
Retainer
Parking lever
Wave washer
Install the wave washer in the direction shown in the
illustration.
>>B<< RETAINER INSTALLATION
AC000926
Pin of shoe assembly
Retainer
AH
Use pliers or a similar tool to close the retainer end
onto the pin.
REAR DRUM BRAKE
BASIC BRAKE
35A-39
REMOVAL AND INSTALLATION <2WD
(High rider), 4WD>
M1351007500944
Pre-removal Operation
• Loosening the parking brake cable adjusting nut (Refer to
GROUP 36
− On-vehicle Service, Parking Brake Lever
Stroke Check and Adjustment ).
• Brake fluid draining
Post-installation Operation
• Brake fluid filling and air bleeding (Refer to
).
• Parking brake lever stroke adjustment (Refer to GROUP
36
− On-vehicle Service, Parking Brake Lever Stroke
Check and Adjustment ).<Vehicles with front separate
seat>
• Parking brake pull rod stroke adjustment (Refer to
GROUP 36
− On-vehicle Service, Parking Brake Pull Rod
Stroke Adjustment ).<Vehicles with front bench seat>
AC900191
18
13
Specified grease: Cosmo rubber grease or equivalent
Specified grease: Solvest 842M or Molycort 44MA or
equivalent
1
AB
6
9
10
4 3
7
2
15 ± 2 N·m
21
10
12
4
8
19
5
11
6
8
12
14
16
15
17
20
21
8
15.7 ± 2 N·m
Removal steps
1. Brake drum
2. Shoe lever spring
3. Snap ring
4. Adjuster lever
5. Anchor spring
6. Shoe hold-down spring
7. Shoe hold-down pin
8. Auto adjuster assembly
9. Piston spring
10. Shoe and lining assembly
11. Parking brake cable connection
12. Shoe and lever assembly
<<
A
>> >>
B
<< 13. Retainer
>>
A
<< 14. Wave washer
15. Pin
16. Parking brake lever
17. Shoe and lining assembly
18. Brake pipe connection
19. Plug
20. Wheel cylinder assembly
21. Backing plate (Refer to GROUP 27
−
Axle Shaft Assembly ).
REMOVAL SERVICE POINT
Removal steps (Continued)
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