Mitsubishi L200. Manual — part 419
REAR DRUM BRAKE
BASIC BRAKE
35A-40
<<A>> RETAINER REMOVAL
AC000924AF
Pin of shoe assembly
Retainer
Use a flat-tipped screwdriver or a similar tool to open
up the retainer joint. Then remove the retainer.
INSTALLATION SERVICE POINTS
>>A<< WAVE WASHER INSTALLATION
AC006291AE
Shoe and lining assembly
Pin
Adjuster lever
Retainer
Parking lever
Wave washer
Install the wave washer in the direction shown in the
illustration.
>>B<< RETAINER INSTALLATION
AC000926
Pin of shoe assembly
Retainer
AH
Use pliers or a similar tool to close the retainer end
onto the pin.
INSPECTION
M1351007600190
BRAKE LINING THICKNESS CHECK
Refer to
BRAKE DRUM INSIDE DIAMETER CHECK
Refer to
BRAKE LINING AND BRAKE DRUM CONTACT
CHECK
Refer to
REAR DRUM BRAKE
BASIC BRAKE
35A-41
DISASSEMBLY AND REASSEMBLY <2WD
(except High rider)>
M1351007700711
AC903970
2
7
2
Grease: Repair kit grease,
Hyrex No.2 or equivalent
1
4
Wheel cylinder repair kit
Grease
6
9.8 ± 2.0 N·m
N
1
3
4
N
2
7
5
4
N
3
2
N
1
AB
Brake fluid: DOT 3 or DOT 4
2
Disassembly steps
1. Boots
2. Piston assembly
>>
A
<< 3. Piston
>>
A
<< 4. Piston cup
5. Spring
6. Bleeder screw
7. Wheel cylinder body
REASSEMBLY SERVICE POINT
>>A<< PISTON CUP/PISTON ASSEMBLY
1. Use brake fluid DOT 3 or DOT 4 to clean the
wheel cylinder and the piston.
AC000929AM
MB990623
Piston
Lip must face upwards.
REAR DRUM BRAKE
BASIC BRAKE
35A-42
CAUTION
In order to keep the piston cup from becoming
twisted or slanted, slide the piston cup down
special tool MB990623 slowly and carefully, with-
out stopping.
2. Apply brake fluid DOT 3 or DOT 4 to the piston
cups and special tool installer (MB990623).
3. Set the piston cup on special tool with the lip of
the cup facing up. Fit the cup onto special tool,
and then slide it down the outside of special tool
into the piston groove.
DISASSEMBLY AND REASSEMBLY <2WD
(High rider), 4WD>
M1351007700722
AC503111
2
7
2
Grease: Repair kit grease
1
4
Wheel cylinder repair kit
Grease
6
6.9 ± 1.0 N·m
N
1
3
4
N
2
7
5
4
N
3
2
N
1
AB
Brake fluid: DOT 3 or DOT 4
2
Disassembly steps
1. Boots
2. Piston assembly
>>
A
<< 3. Piston
>>
A
<< 4. Piston cup
5. Spring
6. Bleeder screw
7. Wheel cylinder body
REAR DRUM BRAKE
BASIC BRAKE
35A-43
REASSEMBLY SERVICE POINT
>>A<< PISTON CUP/PISTON ASSEMBLY
1. Use brake fluid DOT 3 or DOT 4 to clean the
wheel cylinder and the piston.
AC000929AN
MB990621
Piston
Lip must face upwards.
CAUTION
In order to keep the piston cup from becoming
twisted or slanted, slide the piston cup down
special tool MB990621 slowly and carefully, with-
out stopping.
2. Apply brake fluid DOT 3 or DOT 4 to the piston
cups and special tool installer (MB990621).
3. Set the piston cup on special tool with the lip of
the cup facing up. Fit the cup onto special tool,
and then slide it down the outside of special tool
into the piston groove.
INSPECTION
M1351007800309
Check the piston and wheel cylinder walls for rust,
pitting, or damage. If there is any abnormality,
replace the entire wheel cylinder assembly.
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