Mitsubishi L200. Manual — part 33
TORQUE SPECIFICATIONS
ENGINE OVERHAUL
11B-6
Timing belt tensioner "B" bolt
23
± 3
Balancer shaft sprocket bolt and nut
36
± 3
Common rail and supply pump
EGR cooler bracket bolt
24
± 3
EGR cooler bolt
24
± 3
Supply pump bolt
24
± 4
EGR cooler nut
28
± 4
Suction control valve kit bolt
8.9
± 1.9
Fuel supply pump pipe flare nut
35
± 5
Fuel supply pump pipe bolt
10
± 2
Fuel supply pump pipe bracket bolt
10
± 2
Bracket bolt <Euro5>
20
± 4
Fuel injection pipe flare nut
35
± 5
Fuel injection pipe bolt
10
± 2
Common rail bolt
24
± 4
Fuel return pipe bolt
10
± 2
Eyebolt (Cylinder head side) <Except Euro5>
17
± 2
Eyebolt (Cylinder head side) <Euro5>
20
± 2
Eyebolt (Common rail side)
20
± 2
Rocker cover and injector
Rocker cover bolt
3.0
± 1.0 → 10 ± 2
Injector holder bolt
10
± 1 → +120° to 125°
Eye bolt
15
± 2
Camshaft sprocket bolt
88
± 10
Timing belt rear cover bolt
10
± 2
Water hose and pipe
Water pipe "A" bolt <Except Euro5>
24
± 3
Water pipe bolt (M6)
11
± 1
Water pipe bolt (M8)
24
± 3
Water pipe "D" flare nut
54
± 4
Water pipe "D" bolt
24
± 3
Joint
39
± 5
Front upper case stiffener bolt
50
± 5
Engine coolant temperature gauge unit
11
± 1
Engine coolant temperature sensor
29
± 10
Water outlet fitting bolt and nut
24
± 3
Water inlet fitting bolt
24
± 3
Plate bolt
10
± 2
Water pump bolt
24
± 3
Rocker arm and camshaft
Item
N
⋅m
TORQUE SPECIFICATIONS
ENGINE OVERHAUL
11B-7
Cam position sensor bolt
11
± 1
Camshaft bearing cap bolt (M6)
11
± 1
Camshaft bearing cap bolt (M8)
20
± 1
Pivot bolt
18
± 2
Cylinder head and valves
Cylinder head bolt
78
± 2 → 0 → 29 ± 2 → +90° → +90°
Oil pan and oil pump
Oil filter
22
± 2
Oil pressure switch
10
± 2
Oil cooler bolt
39
± 5
Heat protector bolt <Except Euro5>
10
± 2
Oil filter bracket bolt
24
± 4
Harness bracket bolt
9.5
± 2.5
Oil drain plug
39
± 5
Oil pan bolt
9.0
± 3.0
Oil screen bolt
19
± 3
Stiffener bolt
19
± 3
Front upper case bolt
24
± 4
Plug cap
23
± 3
Balancer shaft driven gear bolt
37
± 3
Front lower case bolt
24
± 4
Plug
37
± 7
Oil pump cover screw
12
± 2
Balancer shaft gear cover bolt
23
± 4
Piston and connecting rod
Connecting rod cap nut
27
± 2 → +90° to 94°
Crankshaft and cylinder block
Drive plate bolt (A/T)
135
± 5
Flywheel bolt (M/T)
132
± 5
Rear plate bolt
9.0
± 1.0
Bell housing cover bolt
9.0
± 1.0
Oil seal case bolt
11
± 1
Bearing cap bolt
40
± 2 → +35° to 39°
Check valve
32
± 2
Engine support bracket bolt
54
± 5
Item
N
⋅m
SEALANTS
ENGINE OVERHAUL
11B-8
SEALANTS
M1113000503531
Item
Specified sealant
Cover
Three bond 1207C, Three bond 1207D, Three bond
1207F (Mitsubishi Part No. 1000A992), Three bond
1217G (Mitsubishi Part No. 1000A923), Three bond
1227D
Cover seal bolt
Three bond 2310 or equivalent
Rocker cover
Three bond 1212D, Three bond 1217G (Mitsubishi
Part No. 1000A923)
Semi-circular packing
Three bond 1212D, Three bond 1217G (Mitsubishi
Part No. 1000A923)
Coolant temperature gauge unit
Three bond 2310 or equivalent
Coolant temperature sensor
Three bond 1324N, LOCTITE 262
Camshaft bearing cap, front left
Three bond 1212D or equivalent
Oil pressure switch
Three bond 1141J, Three bond 1215, Three bond
1212D, Three bond 1207F (Mitsubishi Part No.
100A992), Three bond 1207C
Oil pan
Three bond 1227D, Three bond 1217G (Mitsubishi
Part No. 1000A923), LOCTITE 5970, LOCTITE 5900
Oil seal case
Three bond 1207C, Three bond 1207D, Three bond
1207F (Mitsubishi Part No. 1000A992), Three bond
1217G (Mitsubishi Part No. 1000A923), Three bond
1227D
NOTE: *: Part to be sealed with a form-in-place gas-
ket (FIPG)
FORM-IN-PLACE GASKET (FIPG)
This engine has several areas where the form-in-
place gasket (FIPG) is used for sealing. To ensure
that the FIPG fully serves its purpose, it is necessary
to observe some precautions when applying it.
Bead size, continuity and location are of paramount
importance. Too thin a bead could cause leaks. Too
thick a bead, on the other hand, could be squeezed
out of location, causing blocking or narrowing of fluid
passages. To prevent leaks or blocking of passages,
therefore, it is absolutely necessary to apply the
FIPG evenly without a break, while observing the
correct bead size.
FIPG hardens as it reacts with the moisture in the
atmospheric air, and it is usually used for sealing
metallic flange areas.
Disassembly
Parts sealed with a FIPG can be easily removed
without need for the use of a special method. In
some cases, however, the FIPG in joints may have to
be broken by tapping parts with a mallet or similar
tool.
Surface Preparation
Thoroughly remove all substances deposited on the
FIPG application surface, using a gasket scraper.
Make sure that the FIPG application surface is flat
and smooth. Also make sure that the surface is free
from oils, greases and foreign substances. Do not fail
to remove old FIPG that may remain in the fastener
fitting holes.
FIPG Application
Applied FIPG bead should be of the specified size
and free of any break. FIPG can be wiped away
unless it has completely hardened. Install the mating
parts in position while the FIPG is still wet (in less
than 15 minutes after application). Do not allow FIPG
to spread beyond the sealing areas during installa-
tion. Avoid operating the engine or letting oils or
water come in contact with the sealed area before a
time sufficient for FIPG to harden (approximately one
hour) has passed. FIPG application method may
vary from location to location. Follow the instruction
for each particular case described later in this man-
ual.
SPECIAL TOOLS
ENGINE OVERHAUL
11B-9
SPECIAL TOOLS
M1113000603271
Tool
Number
Name
Use
D998781
MD998781
Flywheel stopper
Holding flywheel and drive plate
B992099
MB992099
Crank pulley puller
• Removal of crankshaft pulley (Use
with MB992100)
• Removal of pump sprocket (Use
with MB992098)
B992100
MB992100
Crank pulley holder
Removal of crankshaft pulley (Use with
MB992099)
B992048
MB992048
Injection pump
sprocket holder
Holding pump sprocket
B992098
MB992098
Injection pump
sprocket puller
Removal of pump sprocket (Use with
MB992099)
MD998778
Crankshaft sprocket
puller
Removal of crankshaft sprocket
MB990784
MB990784
Ornament remover
Clean of cylinder head (Injector insert
hole)
MB992188
Fuel injection pipe
wrench
Installation of fuel injection pipe
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