Mitsubishi L200. Manual — part 333

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-41

(11)Install the pressure plate selected in step (9),

and install the return spring, second brake and
snap ring again.

AKX00086

MB991632

A

AC

MD998913

(12)Install a dial gauge onto special tool Dial

gauge extension (MD998913) so the end
contacts the special tool. Move special tool
Clearance dummy plate (MB991632) and
measure the moving amount. Select a
pressure plate with a thickness that
corresponds to the measured moving amount
from the following table.

Standard value (reference): 1.65

− 2.11 mm

(For low/reverse brake end play)

PRESSURE PLATE FOR LOW/REVERSE BRAKE

MOVING
AMOUNT mm

Pressure plate
Thickness mm Identification

symbol

1.3 or more

−

less than 1.5

1.6

F

1.5 or more

−

less than 1.7

1.8

E

1.7 or more

−

less than 1.9

2.0

D

1.9 or more

−

less than 2.1

2.2

C

2.1 or more

−

less than 2.3

2.4

B

2.3 or more

−

less than 2.5

2.6

A

2.5 or more

−

less than 2.7

2.8

0

2.7 or more

−

less than 2.9

3.0

1

(13)Remove the parts installed in steps 19 (1) to

(12).

AKX00087AD

Thrust bearing No.7

CAUTION

Make sure thrust bearing No.7 is mounted in the
correct direction.

AK403366AD

Thrust bearing No.7

20.Apply vaseline or petroleum jelly on the thrust

bearing No.7, and then install on the rear side of
the low/reverse annulus gear.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-42

CAUTION

Make sure that thrust bearing No.7 attached to
the rear side of the low/reverse annulus gear
does not fall off.

AK403364

21.Install the low/reverse annulus gear.

AK403361

22.Install the reverse sun gear.

AK403394

23.Install the wave spring to the low/reverse brake

piston.

AK403395

24.Install the pressure plate, six brake disc and five

brake plate selected in step 19 (12).

AK403396

25.Install the snap ring.

CAUTION

Make sure the reaction plate in the proper direc-
tion.

AK403397

26.Install the reaction plate.

AK403398

27.Install the snap ring selected in step 19 (5).

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-43

CAUTION

Make sure the brake plate (reaction plate side) is
installed in the proper direction.

AK403399AB

Reaction
plate

Pressure plate

Brake plate

28.Install the brake disc, brake plate and pressure

plate selected in step 19 (9).

AKX00096

End coil

AC

CAUTION

Install the return spring end coil side so that it
faces the back of the transmission. (Only for one
side end coil type)

AK403400AB

Second brake

Return spring

29.Install the return spring and second brake.

AK403362

30.Install the snap ring.

AKX00099

Thrust
bearing No.4

AD

CAUTION

Make sure thrust bearing No.4 is installed in the
proper direction.

AK403360AD

Thrust bearing No.4

31.Apply vaseline or petroleum jelly on the thrust

bearing No.4, and then install on the reverse sun
gear.

AKX00101

Thrust
bearing No.3

AE

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-44

CAUTION

Make sure thrust bearing No.3 is mounted in the
correct direction.

AK403359AD

Overdrive
clutch hub

Thrust bearing No.3

32.Apply vaseline or petroleum jelly on the thrust

bearing No.3, and then install on the overdrive
clutch hub.

33.Install the overdrive clutch hub.

AKX00103

Thrust bearing No.2

AD

CAUTION

Make sure thrust bearing No.2 is mounted in the
correct direction.

AK403404

34.Install the reverse and overdrive clutch.

AK403405

AD

Thrust bearing No.2

35.Apply vaseline or petroleum jelly on the thrust

bearing No.2, and then install on the reverse and
overdrive clutch.

AK403566AD

Thrust race No.1

36.Apply vaseline or petroleum jelly on the thrust

race No.1 being used, and then install on the oil
pump.