Mitsubishi L200. Manual — part 334
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-45
CAUTION
Never reuse a gasket.
AK403406AB
MD998412
37.Install special tools Guide (MD998412) at the
position shown in the illustration, and using this as
a guide, install the oil pump and gasket.
38.Tighten the ten oil pump mounting bolts to the
specified torque 23
± 3 N⋅m.
AK403407AB
MD998316
39.Use the special tool Dial gauge support
(MD998316), set a dial gauge as shown in the
illustration. Measure the end play of the input
shaft, and select the thrust race installed in step
36 so that the end play is at the standard value.
Then, reassemble.
Standard value: 0.25
− 0.81 mm
(For input shaft end play)
40.Measure the end play again, and confirm that it is
within the standard value.
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
•
AK900786
L2
L1
AB
Evenly squeeze out the sealant so that it is
not insufficient or excessive.
41.Apply the sealant on the converter housing
mounting surface of the transmission case in the
following way.
L1
φ1.6 mm
L2
φ2.6 mm
Specified sealant:
Mitsubishi Part No.MD997740 or equivalent
AK503505AB
42.Install the converter housing.
43.Tighten the eight converter housing mounting
bolts to the specified torque 48
± 6 N⋅m.
AK403455AB
Detent
lever
Parking
roller rod
44.Install the parking roller rod to the detent lever.
AK403408AB
O-ring
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-46
45.Install two new O-rings to the manual control
shaft, and assemble onto the transmission case
together with the detent lever and parking roller
rod.
AK403409AB
Pin
46.Install the pin.
AK403410
Spring pin
Manual control
shaft
AB
47.Hammer in so that the slit section of the spring
valve is perpendicular to the axial direction of the
manual control shaft.
AKX00112
Outer spring
Inner spring
AD
4
3
2
1
AK403352AB
1
2
3
4
48.Install a new seal ring onto each accumulator
piston.
49.Install each accumulator piston and spring.
NOTE:
.
•
Identification colors are applied on the spring
as shown below. Assemble following this
table.
•
Install the accumulator pistons to the original
positions following the identification tags
attached when removed.
N
o.
Name
Identification paint
application position
1
For overdrive
clutch
None
2
For second
brake
Inner
Applied on all surfaces
including both ends
Outer Applied on half of
surface including both
ends
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-47
CAUTION
Pay close attention to the installation direction of
the oil seal.
AK403351AB
Oil seals
Oil strainer
50.Install the oil strainer and two new oil seals. Install
the oil seals so that the notched section is
oriented as shown in the illustration.
AK403350AB
Snap ring
51.Install the solenoid valve harness, and then
secure the snap ring into connector groove.
NOTE: Install the harness so that it is oriented as
shown in the illustration.
AK403349AB
O-ring
52.Install the new O-ring into the transmission case
at the position shown in the illustration.
AK503726AD
Detent lever
Control shaft
53.Install the valve body while inserting the manual
valve pin into the detent lever groove.
AK602028AC
Oil temperature sensor
54.Install the oil temperature sensor.
AK701362AE
B
D
E
C
D
A
D
C
D
55.Tighten the twenty valve body mounting bolts to
the specified torque 11
± 1 N⋅m.
3
For low/
reverse brake
Inner
Applied on half of
surface including both
ends
Outer Applied on entire
surface of one side
4
For
underdrive
clutch
Inner
Applied on half of
surface including both
ends
Outer Applied on half of
surface including both
ends
N
o.
Name
Identification paint
application position
Bolt
Length mm
A
25
B
30
C
40
D
45
E
55
AK700990
AB
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-48
56.Connect the connector to the valve body.
AK403347
57.Install the detent spring.
58.Tighten the detent spring mounting bolt to the
specified torque 6.0
± 1.0 N⋅m.
AK403346
O-ring
Oil filter
AB
59.Install the oil filter and a new O-ring.
60.Tighten the oil filter mounting bolts to the specified
torque 6.0
± 1.0 N⋅m.
AK403416
2.5 mm diameter
Magnet
AE
61.Install the magnet.
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
• Make sure the starting point and the ending
point are about the middle between the bolts.
62.Apply the sealant or equivalent on the oil pan.
Specified sealant:
Mitsubishi Part No.MD997740 or equivalent
AK403456
63.Install the oil pan.
64.Tighten the oil pan mounting bolts to the specified
torque 11
± 1 N⋅m.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст