Mitsubishi L200. Manual — part 332

AK403445

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-37

9. Install the underdrive clutch hub.

AKX00069

Thrust bearing No.10

Underdrive clutch
hub

AE

CAUTION

Make sure thrust bearing No.10 is mounted in the
correct direction.

AK403446

Thrust bearing

No.

10

AC

10.Apply vaseline or petroleum jelly on the thrust

bearing No.10, and then install it on the
underdrive clutch hub.

AK403447

11.Install the output flange.

AKX00072

Thrust bearing No.9

Output flange

AG

CAUTION

Make sure thrust bearing No.9 is mounted in the
correct direction.

AK403448

Thrust bearing No.9

AC

12.Apply vaseline or petroleum jelly on the thrust

bearing No.9, and then install on the output
flange.

CAUTION

Measure and record the thickness of the thrust
race No.8 to be assembled.

AK403449AD

Thrust race No.8

13.Apply vaseline or blue petroleum jelly on the

thrust race No.8 being used, and then install it on
the rear side of the center support.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-38

CAUTION

• Install the center support so that the oil holes

shown in the illustration face the lower side of
the transmission case.

•

AK403426

AB

Make sure that the thrust race No.8 attached
to the rear side of the center support does not
fall off.

14.Install the center support.

AK403424AB

MB991603

15.Remove the two output shaft support mounting

bolts.

16.Using the two removed bolts, install special tool

Bearing installer stopper (MB991603) to the
specified torque 23

± 3 N⋅m.

17.Select the thrust race No.8 with the following

procedure.

AK403450AB

MB991603

Output shaft

(1) Fix a dial gauge to special tool Bearing

installer stopper (MB991603).

AK403451

MD998029

Output shaft flange

AB

(2) Push the output shaft, and the output flange in

alternately, and then measure the end play of
output shaft.

NOTE:

.

•

When pushing the output shaft in, take care
that the center support does not move.

•

AKX00078

Thrust race No.8

End play

Thrust bearing No.9

AD

When pushing the output flange in, use the
special tool Oil seal installer (MD998029).

(3) Reinstall by selecting the thrust race No.8

installed by the procedure (13) so that the end
play of output shaft becomes the standard
value.

NOTE: Refer to the thickness recorded in step
13.

Standard value: 0.25

− 0.71 mm

(For output shaft end play)

(4) Measure the end play again, and confirm that

it is within the standard value.

NOTE: Carry this step out with special tool
Bearing installer stopper (MB991603) and dial
gauge installed.

AK403369

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-39

18.Using the following steps, select the snap ring for

fixing the center support.
(1) Install the snap ring used for fixing the center

support used.

AK403450AB

MB991603

Output shaft

AK403453AB

Center support

(2) After pushing the output shaft, and the center

support in alternately, and then measure the
end play of center support.

NOTE: When pushing the output shaft in, be
sure to push them in to the point where the
center support touches the snap ring.

AKX00081

Snap ring

Center support

AC

Standard value

Low/Reverse
brake piston

(3) Select the snap ring for fixing the center

support installed in step 18 (1) so that the end
play of the center support is at the standard
value. Then, reassemble.

Standard value: 0

− 0.16 mm

(For center support end play)

(4) Measure the end play again, and confirm that

it is within the standard value.

AK403371

19.Using the following steps, select the snap ring for

adjusting the brake reaction plate end play and
second brake end play, and the pressure plate for
adjusting the low/reverse brake end play.
(1) Install the wave spring onto the low/reverse

brake piston.

AKX00082

MB991632

Snap ring

AC

(2) Install special tool Clearance dummy plate

(MB991632) onto the position shown in the
illustration instead of the pressure plate for the
low/reverse brake. Install the six brake disc,
five brake plate and snap ring.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-40

CAUTION

Pay close attention to the assembly direction of
the reaction plate.

AKX00083

MD998913

Snap ring

MB991632

End play

AC

(3) Install the reaction plate and snap ring that

was used.

(4) Install a dial gauge onto special tool Dial

gauge extension (MD998913) so that the end
contacts the brake reaction plate. Measure the
end play by moving special tool Clearance
dummy plate (MB991632).

(5) Select the snap ring installed in step 19 (3) so

that the end play is within the standard value.
Then, reassemble.

Standard value: 0

− 0.16 mm

(For brake reaction plate end play)

(6) Measure the end play again, and confirm that

it is within the standard value.

CAUTION

Pay close attention to the shape and assembly
direction of the brake plate A installation.

AKX00084

Snap ring

MB991632

Return
spring

AD

Second brake

A

(7) Next, install special tool Clearance dummy

plate (MB991632) instead of the pressure
plate for the second brake. Install the four
brake discs and three brake plates.

(8) Install the return spring, second brake and

snap ring.

AKX00085

MB991632

Moving
amount

AC

MD998913

(9) Install a dial gauge onto special tool Dial

gauge extension (MD998913) so the end
contacts the special tool. Move special tool
Clearance dummy plate (MB991632) and
measure the moving amount. Select a
pressure plate with a thickness that
corresponds to the measured moving amount
from the following table.

Standard value (reference): 1.49

− 1.95 mm

(For second brake end play)

PRESSURE PLATE FOR SECOND BRAKE

Moving amount mm

Pressure plate
Thickness

mm

Identifica
tion
symbol

1.2 or more

− less than 1.4 1.6

F

1.4 or more

− less than 1.6 1.8

E

1.6 or more

− less than 1.8 2.0

D

1.8 or more

− less than 2.0 2.2

C

2.0 or more

− less than 2.2 2.4

B

2.2 or more

− less than 2.4 2.6

A

2.4 or more

− less than 2.6 2.8

0

2.6 or more

− less than 2.8 3.0

1

(10)Remove the snap ring, second brake, return

spring and special tool Clearance dummy
plate (MB991632) installed in step (8).

Moving amount mm

Pressure plate
Thickness

mm

Identifica
tion
symbol