Mitsubishi L200. Manual — part 335
AK403457AB
Transmission
side
Identification
symbol A
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-49
CAUTION
• Install the parking gear so that the side with-
out the spline cut faces the transmission side.
• Heat the parking gear to 160 − 180 °C and
shrink fit up to the stepped section of the out-
put shaft. Do not heat for longer than neces-
sary at this time.
AK403344AB
Snap ring
Parking gear
65.Install the parking gear and snap ring.
AK601368AC
Inhibitor switch
66.Install the inhibitor switch, and fix the fastening
bolts temporarily.
AK403343
Inhibitor switch
Manual control lever
AB
67.Install the manual control lever.
68.Tighten the manual control lever mounting bolts to
the specified torque 21.5
± 3.5 N⋅m.
AK403342
69.Install the output shaft speed sensor.
70.Tighten the output shaft speed sensor mounting
bolts to the specified torque 11
± 1 N⋅m.
AK403341
71.Install the input shaft speed sensor.
72.Tighten the input shaft speed sensor mounting
bolts to the specified torque 11
± 1 N⋅m.
CAUTION
Apply ATF to the oil pump drive hub before
installing the torque converter. Be careful not to
damage the oil seal lip when installing the torque
converter.
AK403458AB
A
73.Install the torque converter, and secure it so that
the dimension (A) indicated in the illustration
meets the reference value.
Reference value: 20.9 mm
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-50
REVERSE AND OVERDRIVE CLUTCH
DISASSEMBLY AND REASSEMBLY
M1233021200494
AK700992
4
5
6
1
2
3
7
8
9
14
15
16
11
12
13
17
18
21
22
10
20
4
5
6
1
2
3
7
8
9
14
15
16
11
12
13
17
18
19
21
22
10
20
19
AB
Apply automatic
transmission fluid
to all moving parts
before installation.
Disassembly steps
1.
Seal ring
2.
Snap ring
3.
Input shaft
>>
H
<<
4.
Snap ring
>>
G
<< 5.
Reaction plate
>>
G
<< 6.
Clutch disc
>>
G
<< 7.
Clutch plate
>>
F
8.
Snap ring
>>
E
9.
Reaction plate
>>
E
10. Clutch disc
>>
E
11. Clutch plate
<<
A
>>
>>
D
12. Snap ring
13. Spring retainer
>>
A
14. D-ring
>>
C
15. Return spring
16. Overdrive clutch piston
>>
A
17. D-ring
>>
B
18. Reverse clutch piston
>>
A
19. D-ring
>>
A
20. D-ring
>>
A
21. D-ring
22. Reverse clutch retainer
Disassembly steps (Continued)
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-51
DISASSEMBLY SERVICE POINT
<<A>> SNAP RING REMOVAL
AK403382AB
Snap ring
MD999590
MD998924
1. Set special tools as shown in the illustration.
• Spring compressor (MD999590)
• Spring compressor retainer (MD998924)
2. Compress the return spring, and remove the snap
ring.
REASSEMBLY SERVICE POINTS
>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-ring in the reverse clutch retainer,
piston, overdrive clutch piston and spring retainer
grooves. Make sure that the D-ring is not twisted
or damaged when installing.
>>B<< REVERSE CLUTCH PISTON
INSTALLATION
AK705065AB
B
A
Align the reverse clutch piston and reverse clutch
retainer holes (A and B), and then assemble.
>>C<< RETURN SPRING INSTALLATION
AK700994
AB
Align the two return spring holes with the two projec-
tions on the override clutch piston, and then assem-
ble.
>>D<< SNAP RING INSTALLATION
AK403382AB
Snap ring
MD999590
MD998924
1. Set special tools as shown in the illustration.
• Spring compressor (MD999590)
• Spring compressor retainer (MD998924)
2. Tighten the special tool nut, and press the spring
retainer against the reverse clutch retainer.
3. Install the thickest snap ring that can be fitted in
the snap ring groove of reverse clutch retainer.
AK403386
4. Check the clearance between the snap ring and
spring retainer. If the clearance is not within the
standard value range, make adjustment by
selecting a snap ring of an appropriate thickness.
Standard value: 0
− 0.09 mm
(For overdrive clutch return spring retainer
end play)
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-52
>>E<< CLUTCH PLATE / CLUTCH DISC /
REACTION PLATE INSTALLATION
AKX00126
Clutch plates
Rounded edge
Clutch discs
Reaction
plate
R1
stamp
AE
1. Alternately assemble the clutch disc and clutch
plate in the reverse clutch piston.
2. Install the reaction plate so that it is oriented as
shown in the illustration.
>>F<< SNAP RING INSTALLATION
1. Install the snap ring in the reverse clutch piston
groove.
AK403634AB
MD998924
MB991629
2. Set special tools as shown in the illustration, and
compress the clutch element
• Spring compressor (MB991629)
•
AKX00129
Snap ring
Standard value
Reaction plate
AC
Spring compressor retainer (MD998924)
3. Check the clearance (overdrive clutch end play) of
the snap ring and reaction plate is the standard
value. If the clearance is not at the standard
value, select the snap ring and adjust so that the
clearance is within the standard value.
Standard value: 2.0
− 2.2 mm
(For overdrive clutch end play)
>>G<< CLUTCH PLATE / CLUTCH DISC /
REACTION PLATE INSTALLATION
CAUTION
Soak the clutch discs in ATF before installing
them.
AKX00130
B
A
AC
1. Alternately assemble the clutch plate and clutch
disc in the reverse clutch retainer. Align and
assemble both clutch plates (where there are no
teeth) (A in the illustration) with the reverse clutch
retainer hole (B in the illustration).
AKX00131
Reaction plate
Clutch plates
Rounded edge
R stamp
Clutch discs
AC
2. Install the reaction plate so that it is oriented as
shown in the illustration. Assemble in the same
manner as the clutch plate so the section with no
teeth (A in the illustration) matches the retainer
hole (B in the illustration).
>>H<< SNAP RING INSTALLATION
AKX00384
MD998924
MB991789
Standard
value
AD
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