Mitsubishi L200. Manual — part 359
AK602029AC
D
E
D
B
C
A
C
D
D
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-51
61.Tighten the twenty valve body mounting bolts to
the specified torque 11
± 1 N⋅m.
Bolt
Length mm
A
25
B
30
C
40
D
45
E
55
AK602030 AC
62.Connect the connector to the valve body.
AK602031
63.Install the detent spring.
64.Tighten the detent spring mounting bolt to the
specified torque 6.0
± 1.0 N⋅m.
AK602032
O-ring
AC
65.Install the new O-ring to the oil filter.
AK602033
66.Install the oil filter.
67.Tighten the oil filter mounting bolt to the specified
torque 6.0
± 1.0 N⋅m.
AK602034AC
Ø2.5 mm
Magnet
68.Install three magnets.
CAUTION
Evenly squeeze out the sealant so that it is not
insufficient or excessive.
69.Apply sealant on the oil pan.
Specified sealant:
Mitsubishi Part No. MR166584 or equivalent
AK602205AC
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-52
70.Install the oil pan.
71.Tighten the twenty oil pan mounting bolts to the
specified torque 11
± 1 N⋅m.
AK602036 AC
Transmission side
CAUTION
• Install the parking gear so that the side with-
out the spline cut faces the transmission side.
• Heat the parking gear to 160 − 180°C, and
shrink fit up to the stepped section of the out-
put shaft.
AK601369AC
Snap ring
Parking gear
72.Install the parking gear and snap ring.
AK601368AC
Inhibitor switch
73.Install the inhibitor switch.
74.Tighten the two inhibitor switch mounting bolts to
the specified torque 11
± 1 N⋅m.
AK900829AB
Manual control lever
75.Install the manual control lever.
76.Tighten the manual control lever mounting nut to
the specified torque 21.5
± 3.5 N⋅m.
AK700820AB
77.Install the O-ring to the output shaft.
AK601366
78.Install the output shaft speed sensor.
TRANSMISSION
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-53
79.Tighten the output shaft speed sensor mounting
bolts to the specified torque 11
± 1 N⋅m.
AK700821AB
80.Install the O-ring to the input shaft.
AK900819
81.Install the input shaft speed sensor.
82.Tighten the input shaft speed sensor mounting
bolts to the specified torque 11
± 1 N⋅m.
83.Install the Clamp.
CAUTION
Apply ATF to the oil pump drive hub before
installing the torque converter. Be careful not to
damage the oil seal lip when installing the torque
converter.
AK900867
A
AB
84.Install the torque converter, and secure it so that
the dimension (A) indicated in the illustration
meets the reference value.
Reference value: 20.9 mm
OIL PUMP
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-54
OIL PUMP
DISASSEMBLY AND REASSEMBLY
M1233001300358
AK602037AC
3
1
2
4
Apply automatic
transmission fluid
to all moving parts
before installation.
Disassembly steps
>>B<<
1.
Seal ring
>>B<<
2.
Seal ring
>>A<<
3.
Oil seal
4.
Oil pump
REASSEMBLY SERVICE POINTS
>>A<< OIL SEAL INSTALLATION
AK602038AC
MD998334
1. Use the special tool Oil seal installer (MD998334)
to install the oil seal.
2. Apply ATF to the lip of the oil seal.
>>B<< SEAL RING INSTALLATION
Install four new seal rings to the outer groove of the
oil pump, and apply ATF to the seal ring.
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