Mitsubishi L200. Manual — part 360
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-55
REVERSE AND OVERDRIVE CLUTCH
DISASSEMBLY AND REASSEMBLY
M1233021200513
AK700992
4
5
6
1
2
3
7
8
9
14
15
16
11
12
13
17
18
21
22
10
20
4
5
6
1
2
3
7
8
9
14
15
16
11
12
13
17
18
19
21
22
10
20
19
AB
Apply automatic
transmission fluid
to all moving parts
before installation.
Disassembly steps
1.
Seal ring
2.
Snap ring
3.
Input shaft
>>H<<
4.
Snap ring
>>G<<
5.
Reaction plate
>>G<<
6.
Clutch disc
>>G<<
7.
Clutch plate
>>F<<
8.
Snap ring
>>E<<
9.
Reaction plate
>>E<<
10. Clutch disc
>>E<<
11. Clutch plate
<<A>>
>>D<<
12. Snap ring
13. Spring retainer
>>A<<
14. D-ring
>>C<<
15. Return spring
16. Overdrive clutch piston
>>A<<
17. D-ring
>>B<<
18. Reverse clutch piston
>>A<<
19. D-ring
>>A<<
20. D-ring
>>A<<
21. D-ring
22. Reverse clutch retainer
Disassembly steps (Continued)
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-56
DISASSEMBLY SERVICE POINT
<<A>> SNAP RING REMOVAL
AK602040AC
Snap ring
MD999590
MD998924
1. Set the special tools as shown in the illustration.
• Spring compressor (MD999590)
• Spring compressor retainer (MD998924)
2. Compress the return spring, and remove the snap
ring.
REASSEMBLY SERVICE POINTS
>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-rings in the reverse clutch retainer,
piston, overdrive clutch piston and spring retainer
grooves. Make sure that they are not twisted or
damaged when installing.
>>B<< REVERSE CLUTCH PISTON
INSTALLATION
AK705065AB
B
A
Align the holes ("A" and "B") in the reverse clutch pis-
ton and reverse clutch retainer and then assemble.
>>C<< RETURN SPRING INSTALLATION
AK602042
Align the two return spring holes with the two projec-
tions on the overdrive clutch piston, and then assem-
ble the return springs.
>>D<< SNAP RING INSTALLATION
AK602040AC
Snap ring
MD999590
MD998924
1. Set the special tools as shown in the illustration.
• Spring compressor (MD999590)
• Spring compressor retainer (MD998924)
2. Tighten the special tool nut, and press the spring
retainer against the reverse clutch retainer.
3. Install the thickest snap ring that can be fitted in
the snap ring groove of the reverse clutch retainer.
4. Confirm that clearance between the snap ring and
spring retainer is the standard value.
Standard value: 0
− 0.09 mm
(For overdrive clutch return spring retainer
end play)
>>E<< CLUTCH PLATE / CLUTCH DISC /
REACTION PLATE INSTALLATION
1. Alternately assemble the clutch discs and clutch
plates in the reverse clutch piston.
AK602043
Clutch plates Rounded edge
Clutch discs
Reaction
plate
R1
Stamp
AC
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-57
2. Install the reaction plate so that it is oriented as
shown in the illustration.
>>F<< SNAP RING INSTALLATION
1. Install the snap ring in the reverse clutch piston
groove.
AK602044AC
MD998924
MB991629
AK602045AC
Standard value
Snap ring
Reaction plate
2. Set the special tools as shown in the illustration,
and compress the clutch element.
• Spring compressor (MB991629)
• Spring compressor retainer (MD998924)
3. Confirm that the clearance between the snap ring
and reaction plate (overdrive clutch end play) is
the standard value. If the clearance is not at the
standard value, select a suitable snap ring and
adjust so that the clearance is within the standard
value.
Standard value: 2.0
− 2.2 mm
(For overdrive clutch end play)
>>G<< CLUTCH PLATE / CLUTCH DISC /
REACTION PLATE INSTALLATION
AK602046
B
A
AC
AK602047AC
Clutch plates
Clutch discs
Reaction
plate
Rounded edge
R Stamp
1. Alternately assemble the clutch plates and clutch
discs in the reverse clutch retainer.
When assembling the clutch plates, align the
section having no teeth (A in the illustration) with
the reverse clutch retainer hole (B in the
illustration).
2. Install the reaction plate so that it is oriented as
shown in the illustration.
Assemble in the same manner as the clutch plate
so that the section with no teeth ("A" in the
illustration) matches the retainer hole ("B" in the
illustration).
>>H<< SNAP RING INSTALLATION
1. Install the snap ring in the reverse clutch retainer
groove.
AK602048
MD998924
MB991789
AC
Standard value
2. Set the special tools as shown in the illustration,
and compress the clutch element.
SECOND BRAKE
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-58
• Spring compressor (MB991789)
• Spring compressor retainer (MD998924)
3. Check that the clearance between the snap ring
and reaction plate (reverse clutch end play) is the
standard value.
If the clearance is not at the standard value, select
a suitable snap ring and adjust so that the
clearance is within the standard value.
Standard value: 1.5
− 1.7 mm
(For reverse clutch end play)
SECOND BRAKE
DISASSEMBLY AND REASSEMBLY
M1233021800236
AK602178
1
2
3
4
AC
Disassembly steps
1.
Second brake retainer
2.
Second brake piston
>>A<<
3.
D-ring
>>A<<
4.
D-ring
REASSEMBLY SERVICE POINTS
>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-ring in the groove on the outer and
inner periphery of the piston. Make sure that the
D-ring is not twisted or damaged when installing.
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