Mitsubishi L200. Manual — part 357

AK601987

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-43

24.Using the following steps, select a snap ring for

adjusting the brake reaction plate end play and
second brake end play, and a pressure plate for
adjusting the low/reverse brake end play.
(1) Install the wave spring onto the low/reverse

brake piston.

AK601988 AC

Snap ring

MB991632

(2) Install the special tool (MB991632) in the

position shown in the illustration instead of the
pressure plate for the low/reverse brake.
Install the brake discs, brake plates and snap
ring.

(3) Install the reaction plate and snap ring that

was used.

CAUTION

Take care to the assembly direction of the reac-
tion plate.

AK601989

MD998913

MB991632

AC

End play

Snap ring

(4) Install a dial gauge onto special tool

(MD998913) so that the tool end contacts the
brake reaction plate. Measure the end play by
moving special tool (MB991632).

(5) Replace the snap ring installed in step 24 (3)

with a suitable one so that the end play may
fall within the standard value. Then,
reassemble.

Standard value: 0

− 0.16 mm

(For brake reaction plate end play)

(6) Measure the end play again, and confirm that

it is within the standard value.

CAUTION

Take care to the shape and assembly direction of
the brake plates installed at section "A" shown in
the illustration.

AK601990

MB991632

AC

A

Snap ring

Second brake

Return spring

(7) Next, install the special tool instead of the

pressure plate for the second brake. Install the
four brake discs and three brake plates.

(8) Install the return spring, second brake and

snap ring.

AK601991

MD998913

MB991632

AC

Moving
amount

(9) Install a dial gauge onto special tool

(MD998913) so that the end contacts the
special tool (MB991632). Move special tool
(MB991632) and measure the moving
amount.
Select a pressure plate with a thickness that
corresponds to the measured moving amount
from the following table.

Standard value (reference): 1.49

− 1.95 mm

(For second brake end play)

Moving amount mm

Pressure
plate
Thickness
mm

ID
Symbol

1.2 or more

− less than 1.4 1.6

F

1.4 or more

− less than 1.6 1.8

E

1.6 or more

− less than 1.8 2.0

D

1.8 or more

− less than 2.0 2.2

C

2.0 or more

− less than 2.2 2.4

B

2.2 or more

− less than 2.4 2.6

A

2.4 or more

− less than 2.6 2.8

0

2.6 or more

− less than 2.8 3.0

1

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-44

(10)Remove the snap ring, second brake, return

spring and special tool installed in step (8).

(11)Install the pressure plate selected in step (9),

and install the return spring, second brake and
snap ring again.

AK601992

MD998913

MB991632

A

AC

(12)Install a dial gauge onto special tool

(MD998913) so that the end contacts the
special tool (MB991632). Move special tool
(MB991632) and measure the moving
amount.
Select a pressure plate with a thickness that
corresponds to the measured moving amount
from the following table.

Standard value (reference): 1.65

− 2.11 mm

(For low/reverse brake end play)

Moving amount mm

Pressure
plate
Thickness
mm

ID
Symbol

1.5 or more

− less than 1.7 1.8

E

1.7 or more

− less than 1.9 2.0

D

1.9 or more

− less than 2.1 2.2

C

2.1 or more

− less than 2.3 2.4

B

2.3 or more

− less than 2.5 2.6

A

2.5 or more

− less than 2.7 2.8

0

2.7 or more

− less than 2.9 3.0

1

(13)Remove the parts installed in steps 24 (1) to

(12).

AK601993AD

Thrust bearing No.7

CAUTION

Take care not to mistake the thrust bearing No.7
mounting direction.

AK601994AD

Thrust bearing No.7

25.Apply vaseline or petrolatum jelly on the thrust

bearing No.7, and then install the bearing on the
rear side of the low/reverse annulus gear.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-45

CAUTION

Make sure that the thrust bearing No.7 attached
to the rear side of the low/reverse annulus gear
does not fall off.

AK601995

26.Install the low/reverse annulus gear.

AK601996

27.Install the reverse sun gear.

AB601997

28.Install the wave spring onto the low/reverse brake

piston.

AK601998

29.Install the pressure plate selected in step 24 (12),

brake discs and brake plates.

AK601999

30.Install the snap ring.

CAUTION

Take care not to mistake the reaction plate instal-
lation direction.

AK602000

31.Install the reaction plate.

AK602001

32.Install the snap ring selected in step 24 (5).

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-46

CAUTION

Take care not to mistake the brake plate (reaction
plate side) installation direction.

AK602002

AC

Pressure plate

Brake plate

Reaction
plate

33.Install the brake discs, brake plates and pressure

plate selected in step 24 (9).

AK602004AC

End coil

CAUTION

Install the return spring so that the flat side faces
the back of the transmission.

AK602003AC

Second brake

Return spring

34.Install the return spring and second brake.

AK602005

35.Install the snap ring.

AK602007

Thrust bearing No.4

AD

CAUTION

Take care not to mistake the thrust bearing No.4
installation direction.

AK602006AD

Thrust bearing No.4

36.Apply vaseline or petrolatum jelly on the thrust

bearing No.4, and then install on the reverse sun
gear.