Mitsubishi L200. Manual — part 483

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-35

2. Use the tool to install the tie rod.

Tightening torque: 88

± 10 N⋅m

>>M<< TAB WASHER INSTALLATION

CAUTION

• Do not tighten the vise strongly in order not

to damage the tie rod.

•

AC700959 AC

Rack bar

Tie rod

Do not make an impact to the rack bar.

1. Fix the tie rod ball joint part with a vise.
2. Use a hammer to caulk the right and left tab

washer at two places.

>>N<< BELLOWS BAND INSTALLATION

CAUTION

• Hold the rack housing, and use special tool

bellows band crimping tool (MB992209) to
crimp the bellows band securely.

•

AC701769

MB992209

AB

Crimp the bellows band until special tool
(MB992209) touches the stopper.

1. Use special tool (MB992209) to crimp the bellows

band.

ACX01166 AB

A

2. Check that crimped width (A) is within the

standard value.

Standard value (A): 2.4

− 2.8 mm

>>O<< TIE ROD END/LOCK NUT INSTALLATION

AC510236AD

Lock nut

Edge of bellows
assembly groove

A

Screw in the tie rod end to achieve the right and left
length as illustrated. Lock with the lock nut.

Reference value (A):

• 165.6mm <2WD (except High rider)>

• 53.1mm <2WD (High rider), 4WD>

NOTE: The lock nuts must be tightened securely
only after the steering gear is installed to the vehicle
and toe-in is adjusted.

>>P<< GEAR MOUNTING RUBBER
INSTALLATION

AC100275 AI

A

Install the gear mounting rubber to the rack housing
so that the distance is as shown in the illustration.

Reference value (A):

• 326mm <2WD (except High rider)>

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-36

• 337mm <2WD (High rider), 4WD>

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION

M1372005201666

Pre-removal Operation
• Power Steering Fluid Draining (Refer to

P.37-11

).

• Front Under Cover (RH) and Side Under Cover (RH)

Removal (Refer to GROUP 51

− Under Cover ).

• Alternator and Others Belt Removal (Refer to GROUP

11A

− Crankshaft Pulley ).

Post-installation Operation
• Alternator and Others Belt Installation (Refer to GROUP

11A

− Crankshaft Pulley ).

• Front Under Cover (RH) and Side Under Cover (RH)

Installation (Refer to GROUP 51

− Under Cover ).

• Drive Belt Tension Check (Refer to GROUP 11A − On-

vehicle Service

− Alternator and Power Steering Oil Pump

Drive Belt Tension Check ).

• Power Steering Fluid Supplying and Bleeding (Refer to

P.37-11

).

AC711265 AF

57 ± 7 N·m

1

4

3

2

5

6

23 ± 3 N·m

4

23 ± 3 N·m

N

N

23 ± 2 N·m

24 ± 4 N·m

24 ± 4 N·m

42 ± 8 N·m

20 ± 4 N·m

7

8

9

Removal steps

1.

Pressure switch connector
connection

>>

B

<<

2.

Suction hose connection

3.

Eye bolt

4.

Gasket

>>

A

<<

5.

Pressure hose assembly
connection

6.

Oil pump assembly

7.

Power steering pump bracket
A

8.

Auto tensioner

9.

Power steering pump bracket
B

INSTALLATION SERVICE POINTS

>>A<< PRESSURE HOSE ASSEMBLY CONNEC-
TION INSTALLATION

AC511285AF

Pressure
hose
stopper

Pressure hose
assembly

Power steering
Oil pump stopper

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-37

Place the pressure hose stopper to touch the
power steering oil pump stopper, and install the
pressure hose assembly.

>>B<< SUCTION HOSE CONNECTION
INSTALLATION

AC501534

AC

Suction hose

Marking

Marking

Install the suction hose so that the marking is
positioned upward.

INSPECTION

M1372005300314

• Check the drive belt for cracks.

• Check the pulley for uneven rotation.

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-38

DISASSEMBLY AND REASSEMBLY

M1372005400559

CAUTION

Never disassemble the terminal assembly. It cannot be reassembled.

AC502153

AC502154

AC502155

AC502156

AE

18 ± 2 N·m

79 ± 9 N·m

24 ± 2 N·m

3

1

2

9

4

7

5

6

8

10

11

12

14

13

N

N

N

N

N

9.9 ± 2.1 N·m

4

3

Oil pump pulley and shaft kit

Oil pump seal kit

Oil pump cartridge kit

3

2

10

11

13

18

3

7

5

6

: ATF DEXRON III or DEXRON II

N

15

16

17

18

19

20

21

21

22

N

Disassembly steps

1.

Pump cover

2.

O-ring

3.

Snap ring

4.

Pulley and shaft

5.

Vanes

>>

C

<< 6.

Cam ring

7.

Rotor

8.

Pin

9.

Side plate

10.

O-ring

>>

B

<< 11.

Oil seal

12.

Terminal assembly

13.

O-ring

14.

Spring

15.

Plunger

16.

Piston rod assembly

17.

Flow joint kit

>>

A

<< 18.

O-ring

19.

Flow control spring

20.

Suction joint kit

21.

O-ring

22.

Oil pump case

Disassembly steps (Continued)