Mitsubishi L200. Manual — part 356

AK601964

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-39

7. Install the reduction brake spring.

AK601965

8. Screw the reduction brake piston adjusting rod

into the reduction brake piston manually to the
full.

9. Install new seal ring on the piston.

AK601966 AC

Snap ring

Reduction brake piston

10.Press the reduction brake piston into the

transmission case, and then install the snap ring.
NOTE: Set the open of the snap ring at indicated
location.

AK601967

11.Tighten the reduction brake piston adjusting rod

manually to the full.

AK601968 AC

MB991693

12.Adjust the reduction brake piston by the following

procedure.
(1) Mount the special tool Reduction brake

stopper (MB991693) so that the reduction
brake piston does not rotate.

AK601969

MB991635

AD

(2) Mount the torque wrench to the special tool

Socket (MB991635), and after repeating
tightening and turning back with a torque of 10
N

⋅m twice, tighten the reduction brake piston

adjusting rod to the specified torque of 5 N

⋅m.

Then turn the reduction brake piston adjusting
rod 5 1/2 to 5 3/4 turns back.

AK601970

(3) Remove the special tool and tighten the

reduction brake piston nut manually.

AK601971

MB991635

MB991634

AD

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-40

(4) Using the special tool Wrench (MB991634),

tighten the reduction brake piston nut to the
specified torque 18.5

± 3.5 N⋅m while fixing the

special tool Socket (MB991635) so as not to
rotate.

AK601972AC

Snap ring

Reduction brake
piston cover

13.Install a new O-ring on the reduction brake piston

cover, and then install the cover and the snap ring
on the transmission case.

AK601951AC

Seal ring

AK601952AC

Seal ring

14.Install new seal rings (two large pieces) onto the

front end of the direct planetary carrier, and new
seal rings (two small pieces) onto the shaft of the
direct planetary carrier.

AK601973

15.Insert the direct planetary carrier into the output

shaft support.

AK601975AD

Thrust bearing No.12

Direct planetary carrie

CAUTION

Take care not to mistake the thrust bearing No.12
mounting direction.

AK601974AD

Thrust bearing No.12

16.Apply vaseline or petrolatum jelly on the thrust

bearing No.12, and then install on the front end of
the direct planetary carrier.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-41

CAUTION

Confirm that the thrust bearing No.10 in the
direct annulus gear is still at the specified loca-
tion.

AK601976

17.Install the direct annulus gear.

AK601978 AD

Thrust bearing No.9

Direct annulus
gear

CAUTION

Take care not to mistake the thrust bearing No.9
mounting direction.

AK601977 AD

Thrust bearing No.9

18.Apply vaseline or petrolatum jelly to the thrust

bearing No.9, and then install on the direct
annulus gear.

CAUTION

Measure and record the thickness of the thrust
race No.8 before assembling.

AK601979 AD

Thrust race No.8

19.Apply vaseline or blue petrolatum jelly on the

thrust race No.8 removed, and then install it on
the rear side of the center support.

CAUTION

• Install the center support so that the oil hole

shown in the illustration faces the lower side
of the transmission case.

•

AK601980

Use care that the thrust race No.8 attached to
the rear side of the center support does not
fall off.

20.Install the center support.

AK601981AC

MB991603

21.Using the transfer case adapter bolt, install

special tool Bearing installer stopper (MB991603).

AK601982AC

MB991603

MD998304

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-42

22.Select the thrust race No.8 with the following

procedure.
(1) Fix a dial gauge to the special tool Bearing

installer stopper (MB991603).

(2) Push the direct planetary carrier and direct

annulus gear in alternately, and measure the
end play of the direct planetary carrier.

NOTE:

.

•

When pushing in the direct planetary car-
rier, make sure that the center support does
not move.

•

AK601983AD

Thrust bearing No. 9

Thrust race No.8

End play

When pushing in the direct annulus gear,
use the special tool Oil seal installer
(MD998304).

(3) Replace the thrust race No.8 installed in step

19 with a suitable one which can bring the end
play of the direct planetary carrier to the
standard value. Then, reassemble.

NOTE: Refer to the thickness recorded in step
19.

Standard value: 0.25

− 0.71 mm

(For direct planetary carrier end play)

(4) Measure the end play again, and confirm that

it is within the standard value.

NOTE: Carry this step out with the special tool
and dial gauge installed.

AK601984

23.Using the following steps, select a suitable snap

ring for fixing the center support.
(1) Install the snap ring which has been used for

fixing the center support.

AK601985AC

MB991603

(2) Alternately push in the direct planetary carrier

and center support, and measure the end play
of the center support.

NOTE: Be sure to push the direct planetary
carrier in fully until the center support contacts
the snap ring.

AK601986AC

Standard value

Center support

Snap ring

Low/reverse brake piston

(3) Replace the snap ring for fixing the center

support installed in step 23 (1) with a suitable
one so that the end play of the center support
is at the standard value. Then, reassemble.

Standard value: 0

− 0.16 mm

(For center support end play)

(4) Measure the end play again, and confirm that

it is within the standard value.