Mitsubishi Lancer Evolution 7. Manual — part 275
FRONT AXLE -
Service Specifications/Lubricants/Special Tools
26-3
SERVICE SPECIFICATIONS
Item
Standard value
Limit
Wheel bearing axial play mm
-
0.06
Wheel bearing rotation starting torque N·m
-
1 03 or less
Wheel bearing rotation starting torque N·m
-
1.03 or less
Setting of T.J. boot length mm
85 ± 3
-
Opening dimension of the
special tool (MB991561) mm
When the B.J.boot band
(small) is crimped.
2.9
-
When the B.J.boot band
(big) is crimped.
3.2
-
Crimped width of the B.J.boot band mm
2.4 - 2.8
-
LUBRICANTS
Items
Specified lubricants
Quantity g
T.J. boot grease
Repair kit grease
120±10
B.J.boot grease
Repair kit grease
110±10
SPECIAL TOOLS
Tool
Number
Name
Use
MB990767
End yoke holder
Fixing of the hub
MB991618
Hub bolt remover
Removal of the hub bolt
MB991113 or
MB990635
Steering linkage
puller
Disconnection of ball joint
A
B
MB990241
A: MB990242
B: MB990244
Axle shaft puller
A: Puller shaft
B: Puller bar
D
Removal of the drive shaft
D
Removal of the hub
MB991354
Puller body
D
Removal of the drive shaft
D
Removal of the hub
FRONT AXLE -
Special Tools
26-4
Tool
Use
Name
Number
MB990685
Torque wrench
Measurement of wheel bearing rotation
starting torque
MB990326
Preload socket
Measurement of wheel bearing rotation
starting torque
A
B
C
A: MB991017
B: MB990998
C: MB991000
A,B:Front hub
remover and
installer
C: Spacer
D
Provisional holding of the wheel bearing
D
Measurement of wheel bearing rotation
starting torque
D
Measurement of wheel bearing axial play
MB991000, which belongs to MB990998,
should be used as a spacer.
MB991721
Sliding hammer
Output shaft removal
MB991561
Boot band clipping
tool
Resin boot band installation
MB990925
Brass bar
Installer adapter
Tool box
Bar (snap-in type)
A
C
B
Type
Tool number
O.D. mm
Type
Tool number
O.D. mm
MB990926
39
MB990933
63.5
MB990927
45
MB990934
67.5
MB990928
49.5
A
MB990935
71.5
A
MB990929
51
MB990936
75.5
MB990930
54
MB990937
79
MB990931
57
B
MB990938
-
MB990932
61
C
MB990939
-
FRONT AXLE -
On-vehicle Service
26-5
ON-VEHICLE SERVICE
WHEEL BEARING AXIAL PLAY CHECK
1. Remove the disc brake caliper and suspend it with a
wire.
2. Remove the brake disc from the front hub.
3. Attach a dial gauge as shown in the illustration, and then
measure the axial play while moving the hub in the axial
direction.
Limit: 0.06 mm
4. If axial play exceeds the limit, replace the front hub
assembly.
HUB BOLT REPLACEMENT
1. Remove the caliper assembly and secure it with wire
so that it does not fall.
2. Remove the brake disc.
3. Use the special tools to remove the hub bolts.
4. Install the plain washer to the new hub bolt, and install
the bolt with a nut.
MB991618
MB990767
Plain
washer
MB990767
FRONT AXLE -
Hub and Knuckle Assembly
26-6
HUB AND KNUCKLE ASSEMBLY
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to
contact the parts or tools to the caliper because the paint of caliper will be scratched. And if
there is brake fluid on the caliper, wipe out quickly.
Pre-removal and Post-installation Operation
D
Transmission Fluid Draining
D
Transfer Oil Draining (Refer to GROUP 22 –
On-vehicle Service.)
Pre-removal and Post-installation Operation
D
Check the dust cover for cracks or damage by
pushing it with finger.
D
Transfer Oil Filling (Refer to GROUP 22 –
On-vehicle Service.)
D
Transmission Fluid Filling
25 ± 5 N m
1
245 ± 29 N m
5
8
3
4
2
108 ± 10 N m
10
11
25 ± 6 N m
6
9
100 ± 10 N m
*
1
108 ± 10 N m
*
2
167 ± 9 N m
8.9 ± 1.9 N m
*
1: Vehicles without BREMBO disc brake
*
2: Vehicles with BREMBO disc brake
7
Removal steps
1. Front speed sensor <Vehicles with
ACD or ABS>
A
A"
2. Caliper assembly
3. Brake disc
4. Split pin
A
B" "AA 5. Castle nut
6. Dust shield
7. Connection for lower arm ball joint
A
C"
8. Connection for tie rod end
A
D"
9. Drive shaft
10. Front strut to hub and knuckle
mounting bolt and nut
11. Hub and knuckle assembly
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