Mitsubishi Evolution X. Manual — part 165

SPECIAL TOOLS

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CLUTCH OVERHAUL

21B-3

SPECIAL TOOLS

M1212000600124

Tool

Tool number
and name

Supersession

Application

MD999601
Valve stem seal
installer

−

Installation of sealing cap

CLUTCH

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CLUTCH OVERHAUL

21B-4

CLUTCH

REMOVAL AND INSTALLATION

M1212001000987

AK702335

2

1

5

3

4

7

8

6

7

8

11

12

10

9

AD

18 ± 3 N·m
13 ± 1 ft-lb

10 ± 2 N·m
88 ± 17 in-lb

24 ± 4 N·m
17 ± 2 ft-lb

24 ± 4 N·m
17 ± 2 ft-lb

Removal steps

>>C<<

1. Clutch cover

>>C<<

2. Clutch disc

>>B<<

3. Sealing cap

4. Release fork shaft
5. Release bearing

>>A<<

6. Release fork

Removal steps (Continued)

CLUTCH

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CLUTCH OVERHAUL

21B-5

Required Special Tools:

• MD999601:Valve stem seal installer

INSTALLATION SERVICE POINTS

.

>>A<< RELEASE FORK INSTALLATION

AK702338AC

Apply specified grease to the illustrated positions of the release
fork.

Specified grease:

Mitsubishi Part No. 0101011 or equivalent

.

>>B<< SEALING CAP INSTALLATION

AK703331

AC

MD999601

Using the special tool, MD999601, press-fit the sealing cap into
the end face of the clutch housing.

.

7. Spring support
8. Packing
9. Release fork boot
10. Clutch fluid line bracket
11. Clip bracket
12. Clip

Removal steps (Continued)

CLUTCH

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CLUTCH OVERHAUL

21B-6

>>C<< CLUTCH DISC / CLUTCH COVER
INSTALLATION

AK702512AC

Clutch cover

Flywheel

Clutch disc

General service
tool

1. Apply specified grease to the clutch disc splines.

Specified grease:

Mitsubishi Part No. 0101011 or equivalent

2. Using a general service tool, position the clutch disc on the

flywheel

3. Install the clutch cover onto the flywheel, and tighten bolts in

the diagonal order.

4. Remove the general service tool

INSPECTION

M1212001100575

.

CLUTCH COVER

AK603621AC

Diaphragm spring

1. Check the diaphragm spring end for wear and uneven

height. Replace if wear is evident or height difference
exceeds the limit.

Limit: 0.5 mm (0.020 inch)

2. Check the pressure plate surface for wear, cracks and

discoloration.

3. Check the rivets of the strap plate for looseness. If loose,

replace the clutch cover.

.

CLUTCH DISC

CAUTION

Don't clean the clutch disc in a cleaning solvent.
1. Check the facing for loose rivets, uneven contact, evidence

of seizure, or deposited oils and greases. If defective,
replace the clutch disc.
NOTE: If contaminated with grease or oil, determine the
source of the contaminant and repair it.