Mitsubishi Evolution X. Manual — part 163

CLUTCH PEDAL AND MASTER CYLINDER

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CLUTCH

21A-7

INSPECTION

CLUTCH SWITCH CHECK AND ADJUSTMENT

M1211001100464

CAUTION

Do not apply grease or lubricant to the switch and the
switch installation section to avoid malfunction of the
switch. In addition, do not perform work wearing gloves
which have grease on them.

AC102416 AI

4 ± 1.0 mm
(0.16 ± 0.04 in)

No continuity

Continuity

1. Connect a circuit tester (

Ω range) to the clutch switch

connector.

2. When continuity does not exist with the plunger pressed

from the outer case end face by the dimension shown in the
figure, and when continuity exists with the plunger released
(2

Ω or less), the switch is in good condition.

INTERLOCK SWITCH OPERATING CHECK

M1211001000199

CAUTION

Do not apply grease or lubricant to the switch and the
switch installation section to avoid malfunction of the
switch. In addition, do not perform work wearing gloves
which have grease on them.

AC603621

ON
8 ± 0.35 mm
(0.31 ± 0.01 inch)

OFF

AC

Shaft

1. Connect a circuit tester (

Ω range) to the clutch interlock

switch connector.

2. If continuity exists (2

Ω or less) when the shaft is pressed to

the value shown in the figure or more, and continuity does
not exist when the shaft is released, the clutch interlock
switch is in good condition.

CLUTCH CONTROL

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CLUTCH

21A-8

CLUTCH CONTROL

REMOVAL AND INSTALLATION

M1211001900976

Pre-removal Operation
• Strut Tower Bar Removal (Refer to GROUP 42, Strut

Tower Bar

P.42A-15

).

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air

Cleaner

P.15-10

).

• Engine Control Harness Connector Bracket Removal

(Refer to GROUP 54A, Battery

P.54A-10

.)

• Clutch Fluid Draining

Post-installation Operation
• Engine Control Harness Connector Bracket Installation

(Refer to GROUP 54A, Battery

P.54A-10

.)

• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner

P.15-10

).

• Strut Tower Bar Installation (Refer to GROUP 42, Strut

Tower Bar

P.42A-15

).

• Clutch Fluid Supplying

• Clutch Line Bleeding (Refer to

P.21A-3

).

• Clutch Pedal Check (Refer to

P.21A-2

).

AC709624

Release fork

7

Release cylinder
bush rod

MITSUBISHI Part No.0101011 or equivalent

AB

1

4

5

2

3

15 ± 1 N·m
11 ± 1 ft-lb

24 ± 4 N·m
18 ± 3 ft-lb

Clutch line removal steps

•

Air cleaner assembly (Refer
to GROUP 15, Air Cleaner

P.15-10

.)

1.

Hose clip B

<<

A

>>

>>

A

<<

2.

Clutch tube assembly A

3.

Hose clip A

<<

A

>>

>>

A

<<

4.

Clutch tube assembly B

Clutch release cylinder
removal steps

•

Air cleaner element, air
cleaner intake duct, air
cleaner body, air cleaner
bracket (Refer to GROUP
15, Air Cleaner

P.15-10

.)

5.

Clutch release cylinder

CLUTCH CONTROL

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CLUTCH

21A-9

REMOVAL SERVICE POINTS

.

<<A>> CLUTCH TUBE ASSEMBLY DISCONNEC-
TION

AC612961AD

Clutch tube
assembly A

Clip

Clutch master
cylinder

O-ring

AC700413AD

Clip

O-ring

Clutch tube
assembly B

Clutch tube
assembly A

CAUTION

• Do not remove O-rings and clips from the clutch tube

assembly and clutch master cylinder.

• When the O-ring or clip is damaged, always replace the

relevant clutch tube assembly or clutch master cylin-
der.

INSTALLATION SERVICE POINTS

.

>>A<< CLUTCH TUBE ASSEMBLY INSTALLATION

AC612961AD

Clutch tube
assembly A

Clip

Clutch master
cylinder

O-ring

AC700413AD

Clip

O-ring

Clutch tube
assembly B

Clutch tube
assembly A

CAUTION

• When connecting each part, check that the O-ring and

clip are not damaged.

• If any connection area or O-ring is dirty, clean with the

clutch fluid.

Assemble the clips to the clutch master cylinder and clutch tube
assembly B. Then, connect the clutch tube assembly A.

CLUTCH CONTROL

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CLUTCH

21A-10

INSPECTION

M1211002000352

• Check the master cylinder or clutch hose for fluid leakage.

• Check the clutch hose or tube for cracks or clogging.