Mitsubishi Evolution X. Manual — part 164

21-1

GROUP 21

CLUTCH

CONTENTS

CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21A

CLUTCH OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21B

NOTES

21B-1

GROUP 21B

CLUTCH

OVERHAUL

CONTENTS

GENERAL SPECIFICATIONS . . . . . .

21B-2

SERVICE SPECIFICATIONS. . . . . . .

21B-2

TORQUE SPECIFICATIONS . . . . . . .

21B-2

LUBRICANTS . . . . . . . . . . . . . . . . . .

21B-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

21B-3

CLUTCH . . . . . . . . . . . . . . . . . . . . . . .

21B-4

REMOVAL AND INSTALLATION . . . . . . . .

21B-4

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

21B-6

CLUTCH RELEASE CYLINDER . . . .

21B-7

DISASSEMBLY AND ASSEMBLY . . . . . . .

21B-7

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

21B-9

GENERAL SPECIFICATIONS

TSB Revision

CLUTCH OVERHAUL

21B-2

GENERAL SPECIFICATIONS

M1212000201000

Item

Specification

Clutch disc type

Single dry disc type

Facing diameter O.D.

× I.D. mm (in)

240

× 160 (9.45 × 6.20)

Clutch cover type

Diaphragm spring pull type

Setting load N (lb)

9,320

± 750 (2,095 ± 168)

Clutch control

Hydraulic system

SERVICE SPECIFICATIONS

M1212000300587

Item

Limit

Clutch cover diaphragm spring end height difference mm (in)

0.5 (0.020)

Clutch disc facing rivet sink mm (in)

0.3 (0.012)

Release cylinder I.D. to piston O.D. clearance mm (in)

0.15 (0.006)

TORQUE SPECIFICATIONS

M1212001800745

Item

Specification

Clip bracket mounting bolt

24

± 4 N⋅ m (17 ± 2 ft-lb)

Clutch fluid line bracket mounting bolt

24

± 4 N⋅ m (17 ± 2 ft-lb)

Release fork shaft mounting bolt

10

± 2 N⋅ m (88 ± 17 in-lb)

Clutch cover mounting bolt

18

± 3 N⋅ m (13 ± 1 ft-lb)

Union bolt

22

± 2 N⋅ m (16 ± 1 ft-lb)

Air bleeder

11

± 1 N⋅ m (97 ± 8 in-lb)

LUBRICANTS

M1212000400636

Item

Specified lubricants

Release bearing to release fork contact
surface

Mitsubishi Part No. 0101011 or equivalent

Clutch disc spline
Piston and piston cup outer surface

Rubber grease

Release cylinder inner surface

Brake Fluid DOT 3 or DOT 4