Mitsubishi Outlander XL. Manual — part 535

ZK602267AA00

Do not remove the return springs from the spring retainer
assembly.

3.

Remove the spring retainer assembly from the 2-6 brake
piston.

ZK602268AA00

ZK602269AA00

Do not feed air abruptly. Otherwise, the 2-6 brake piston
may become stuck in the side cover.

4.

Feed air through the oil hole as indicated in the illustration to
remove the 2-6 brake piston from the side cover.
Remove the D-rings from the 2-6 reverse brake piston.

ASSEMBLY

ZK602269AA00

｠

Never reuse the D-rings.

｠

Apply ATF to the D-rings before installation.

1.

Install D-rings onto the 2-6 brake piston.

AUTOMATIC TRANSAXLE OVERHAUL

23B-75

SIDE COVER

ZK602270AA00

Apply ATF to the 2-6 brake piston before installation.

2.

Install the 2-6 brake piston onto the side cover.

ZK602267AA00

3.

Install the spring retainer assembly onto the 2-6 brake piston.

ZK602266AA00

Spring retainer

Snap ring

MB992196

Ensure that the spring compressor (Special Tool: A) is
correctly set, directly above the return springs of the spring
retainer assembly.

4.

While pushing the spring retainer assembly using a spring
compressor (Special Tool: MB992196), install the snap ring.

ZK602265AA00

｠

Never reuse the seal rings.

｠

Apply Vaseline to the seal rings before installation.

5.

Install seal rings onto the side cover.

DIFFERENTIAL

DISASSEMBLY AND REASSEMBLY

M12303000031USA0000010001

Refer to "HOW TO USE THIS MANUAL" for the
symbols in the schematic.

23B-76

AUTOMATIC TRANSAXLE OVERHAUL

DIFFERENTIAL

ZK604022

3

2

1

4

3

4

AA00

<W6AJ>

<F6AJ>

144 N·m
106 ft-lb

Apply automatic
transmission fluid
to all moving parts
before installation.

Disassembly steps

>>C<<

3.

Final gear

<<A>>

>>B<<

1.

Differential side bearing (transmission
case side)

<<B>>

>>A<<

2.

Differential side bearing (converter
housing side)

Disassembly steps

4.

Differential sub-assembly

DISASSEMBLY SERVICE POINT

<<A>>DIFFERENTIAL SIDE BEARING REMOVAL

1.

Break and remove the roller of the tapered roller
bearing.

ZK603858AA00

MB990801

MB990956

MB990811

Inner race

2.

Using the Special Tool, remove the inner race of
differential side bearing (transmission case side)
from the differential sub-assembly.

｠

Rear Axle Bearing Puller (MB990801)

｠

Side Bearing Puller Cap (MB990811)

｠

Needle Bearing Installer (MB990956)

AUTOMATIC TRANSAXLE OVERHAUL

23B-77

DIFFERENTIAL

<<B>>DIFFERENTIAL SIDE BEARING REMOVAL

ZK603859

MB990810

MD999566

MD998761

AA00

Using the Special Tool, remove the inner race of
differential side bearing (converter housing side) from
the differential sub-assembly.

｠

Side Bearing Puller (MB990810)

｠

Claw (MD999566)

｠

Cam Oil Seal Installer (MD998761)

REASSEMBLY SERVICE POINT

>>A<<DIFFERENTIAL GEAR BEARING
INSTALLATION

ZK603855AA00

MD998812

MD998813

MD998826

MB991559

<F6AJ>

ZK603856AA00

MD998812

MD998813

MB992213

<W6AJ>

｠

Do not re-use the inner race.

｠

Replace the inner race together with the outer
race.

Using the Special Tool, Bearing Installer (MB992213),
install the inner race of reduction gear bearing
(converter housing side) on the reduction gear sub-
assembly.

｠

Installer Cap (MD998812)

｠

Installer-100 (MD998813)

｠

Installer Adapter (MD998826) <F6AJ>

｠

Cam Oil Seal Installer Adapter (MB991559)
<F6AJ>

｠

Bearing Installer (MB992213) <W6AJ>

>>B<< DIFFERENTIAL GEAR BEARING
INSTALLATION

ZK603857AA00

MD998812

MD998813

MB992150

｠

Do not re-use the inner race.

｠

Replace the inner race together with the outer
race.

Using the Special Tools, install the inner race of
reduction gear bearing (transmission case side) on
the reduction gear sub-assembly.

｠

Installer Cap (MD998812)

｠

Installer-100 (MD998813)

｠

Oil Seal Installer (MB992150)

>>C<< DIFFERENTIAL FINAL GEAR
INSTALLTION

｠

The differential sub-assembly can be only
assembled, but not disassembled.

｠

Assemble the final gear to the differential
assembly in the chamfer direction in the inside
diameter of the final gear.

｠

Tighten bolts diagonally.

23B-78

AUTOMATIC TRANSAXLE OVERHAUL

DIFFERENTIAL