Mitsubishi Outlander XL. Manual — part 534

ZK603010AA00

Never reuse the copper washers.

89.

Refer to the table below or the exploded view for the
tightening torque to install the cooler tube (IN) on the side
cover.

Tightening torque: 39.2 N·m (29 ft-lb)

ZK604018AA00

Ensure that the cooler tube (IN) is against the stop on the
side cover.

ZK602993AA00

Ensure that the stud bolts protrude from the case as much
as indicated in the table below.

Stud bolt 1 mm (in)

40 (1.6)

Stud bolt 2 mm (in)

61.5 (2.4)

90.

Install stud bolt 1 and 2 on the transaxle case.

ZK602991AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

91.

Install an O-ring on the baffle plate.

92.

Install the baffle plate on the converter housing. Refer to the
table below or the exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

ZK602990AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

93.

Install an O-ring on the pressure test port bolt.

94.

Install the pressure test port bolt on the transaxle case. Refer
to the table below or the exploded view for tightening torque.

Tightening torque: 7.4 N·m (65 in-lb)

AUTOMATIC TRANSAXLE OVERHAUL

23B-71

TRANSAXLE

ZK602973AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

95.

Install an O-ring on the water-cooled fluid cooler.

ZK602989AA00

96.

Install the water-cooled fluid cooler on the transaxle case.
Refer to the table below or the exploded view for tightening
torque.

Tightening torque: 4.2 N·m (37 in-lb)

ZK602972AA00

ZK603030AA00

ZK603031AA00

｠

Never reuse the Park/neutral position switch.

｠

l When loosely installing the switch, insert it squarely
onto the manual shaft. (Do not hold the switch at an
angle.)

97.

Install an Park/neutral position switch using the following
procedure.

(1)

Loosely install an Park/neutral position switch on the
manual shaft.

(2)

Install the shift plate on the manual shaft.

Tightening torque: 23 ± 3 Nm (17 ± 2 ft-lb)

(3)

Set the manual shaft to Range N.

(4)

Align the hole in the Park/neutral position switch with the
hole in the shift plate. With the holes aligned, insert a pin
(Φ5 mm) or equivalent through the holes. Now, tighten the
bolt to the specified torque shown in the table below or in
the exploded view. Refer to the table below or the
exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

23B-72

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK602987AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

98.

Install an O-ring on the turbine sensor.

99.

Install the turbine sensor on the transaxle case. Refer to the
table below or the exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

ZK602988AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

100.

Install an O-ring on the vehicle speed sensor.

101.

Install the vehicle speed sensor on the transaxle case. Refer
to the table below or the exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

ZK603027AA00

Measure the end play at more than two locations and obtain
the average of the measurements.

102.

Install the torque converter on the transaxle. Ensure that the
dimension A is to the specification.

Dimension A mm (in)

11.6 (0.46)

103.

Install the control cable bracket and breather hose on the
transaxle.

Tightening torque: 23 ± 3 Nm (17 ± 2 ft-lb)

104.

Install the oil filler tube and oil level gage on the transaxle.

Tightening torque: 11 ±1 Nm (97 ± 9 in-lb)

105.

Install the harness bracket on the transaxle.

Tightening torque: 23 ± 3 Nm (17 ± 2 ft-lb)

106.

Install the RR roll stopper bracket and FR roll stopper
bracket on the transaxle.

Tightening torque: 90 ± 10 Nm (66 ± 7 ft-lb)

107.

Install the transfer on the transaxle. <W6AJ>

Tightening torque: 68 ± 9 Nm (50 ± 7 ft-lb)

SIDE COVER

DISASSEMBLY AND ASSEMBLY

M12303000911USA0000010000

Refer to "GENERAL DESCRIPTION" for the
meanings of the symbols used in the illustration.

AUTOMATIC TRANSAXLE OVERHAUL

23B-73

SIDE COVER

ZK602264AA00

1

2

3

4

5

6

Apply automatic
transmission fluid
to all moving parts
before installation.

7

1.

Side cover

2.

D-ring

3.

2-6 brake piston

4.

D-ring

5.

Spring retainer

6.

Snap ring

7.

Seal ring

DISASSEMBLY

ZK602265AA00

1.

Remove the seal rings from the side cover.

ZK602266AA00

Spring retainer

Snap ring

MB992196

Ensure that the spring compressor (Special Tool:
MB992196) is correctly set, directly above the return
springs of the spring retainer assembly.

2.

While pushing the spring retainer assembly using a spring
compressor (Special Tool: MB992196), remove the snap ring.

23B-74

AUTOMATIC TRANSAXLE OVERHAUL

SIDE COVER