Mitsubishi Outlander XL. Manual — part 433
WATER HOSE AND WATER PIPE
REMOVAL AND INSTALLATION
M11401000033USA0000010000
Pre-removal and Post-installation Operation
⦆
Thermostat Removal and Installation (Refer to P.14-19).
ZC600577
23 ± 6 N·m
17 ± 4 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
30 ± 9 N·m
22 ± 7 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
11 ± 1 N·m
98 ± 8 in-lb
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
N
N
N
N
N
N
N
5.0 ± 1.0 N·m
44 ± 9 in-lb
14
23 ± 3 N·m
17 ± 2 ft-lb
AA00
Removal steps
<<A>>
>>D<<
1.
Radiator upper hose connection
2.
EGR valve connector
3.
Water hose
4.
Water hose
5.
EGR valve
6.
EGR valve gasket
7.
EGR pipe
8.
EGR pipe gasket
9.
EGR pipe gasket
Removal steps
10. Engine coolant temperature sensor
connector
<<B>>
>>C<<
11. Engine coolant temperature sensor
12. Water hose
13. Water hose
14. Heater hose connection
15. Water return hose and pipe assembly
connection
16. Harness bracket
ENGINE COOLING
14-23
WATER HOSE AND WATER PIPE
Removal steps
·
Oil pipe clamp bolt (Refer to GROUP
11A, Cylinder Head Gasket P.
11A-45).
17. Water hose
<<C>>
>>B<<
18. Thermostat housing
Removal steps
>>B<<
19. Gasket
>>B<<
20. Gasket
21. Water inlet pipe
>>A<<
22. O-ring
Required Special Tools:
⦆
MB992042: Engine Coolant Temperature Sensor
Wrench
⦆
MD998412: Guide
REMOVAL SERVICE POINTS
<<A>> RADIATOR UPPER HOSE DISCONNECTION
ZC6006480000
Mating marks
Make mating marks on the radiator hose and the hose clamp.
Disconnect the radiator hose.
<<B>> ENGINE COOLANT TEMPERATURE SENSOR
REMOVAL
ZC5017160000
MB992042
Use special tool MB992042 to remove the engine coolant
temperature sensor.
14-24
ENGINE COOLING
WATER HOSE AND WATER PIPE
<<C>> THERMOSTAT HOUSING REMOVAL
ZC6020910000
Control wiring
harness
Remove the two control wiring harness clamps, and remove the
thermostat housing.
INSTALLATION SERVICE POINTS
>>A<< O-RING INSTALLATION
Do not allow engine oil or other grease to adhere to the O-
ring
ZC5002530000
Water inlet pipe
O-ring
Thermostat housing
or bank stiffener
Insert the O-ring to the water inlet pipe, and coat the outer portion
of the O-ring with water or engine coolant.
>>B<< GASKET/THERMOSTAT HOUSING INSTALLATION
ZC601879
Gasket
MD998412
Cylinder head
Thermostat housing
AA00
Using the special tool MD998412, install the thermostat housing
while supporting the gasket.
ENGINE COOLING
14-25
WATER HOSE AND WATER PIPE
>>C<< ENGINE COOLANT TEMPERATURE SENSOR
INSTALLATION
AC103399
ZC500254AA00
1.
Apply the specified sealant to the thread of the engine coolant
temperature sensor.
Specified Sealant: 3M™ AAD Part No. 8731 or
equivalent
ZC5017160000
MB992042
2.
Use special tool MB992042 to install the engine coolant
temperature sensor.
>>D<< RADIATOR UPPER HOSE INSTALLATION
ZC6006490002
Mating marks
Projection
Thermostat housing
1.
Insert each hose as far as the projection of the thermostat
housing.
2.
Align the mating marks on the radiator hose and hose clamp,
and then connect the radiator hose.
INSPECTION
M11401000034USA0000010000
Water Pipe and Hose Check
Check the water pipe and hose for cracks, damage and clogs.
Replace them if necessary.
14-26
ENGINE COOLING
WATER HOSE AND WATER PIPE
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