Mitsubishi Outlander XL. Manual — part 596

ZC6003540000

5

3

4

1

2

39 ± 6 N·m
29 ± 4 ft-lb

2

2

2

2

2

2

71 ± 10 N·m
52 ± 2 ft-lb

1

1

71 ± 10 N·m
52 ± 2 ft-lb

1

1

71 ± 10 N·m
52 ± 2 ft-lb

1

1

71 ± 10 N·m
52 ± 2 ft-lb

1

1

71 ± 10 N·m
52 ± 2 ft-lb

2

2

9

7

6

8

2

2

Control link and upper arm removal

<<A>>

1.

Control link

>>A<<

2.

Upper arm
Lower arm removal steps

3.

Stabilizer link connection

4.

Lower arm and trailing arm connection

5.

Shock absorber connection

Lower arm removal steps

6.

Coil spring

7.

Coil spring upper pad

8.

Coil spring lower pad

9.

Lower arm

REMOVAL SERVICE POINTS

<<A>> CONTROL LINK REMOVAL

ZC3055560000

Mating mark

Make a mating mark on the toe adjusting bolt, and remove the
control link.

REAR SUSPENSION

34-11

CONTROL LINK, UPPER ARM AND LOWER ARM

INSTALLATION SERVICE POINTS

>>A<< UPPER ARM INSTALLATION

ZC3055600000

Install the upper arm so that the hole faces the body side.

LOWER ARM BUSHING REPLACEMENT

M13401000118USA0000010000

Required Special Tools:

｠

MB992123: Arm Bushing Remover and Installer

｠

MB991448: Bushing Remover and Installer Base

｠

MB991449: Bushing Remover and Installer Supporter

As the bushing has different outer diameters at both ends,
be careful not to confuse the removal direction with the
press-fit direction.

ZC3057550000

MB992123

MB991449

MB991448

Driving Out

Lower arm

Use the special tools MB992123, MB991448 and MB991449 to
remove and press-fit the lower arm bushing.

34-12

REAR SUSPENSION

CONTROL LINK, UPPER ARM AND LOWER ARM

ZC3057540000

MB991449

MB992123

MB991448

Lower arm

Press-Fitting

TRAILING ARM ASSEMBLY

REMOVAL AND INSTALLATION

M13401000042USA0000010000

｠

The parts indicated by*1should be temporarily
tightened, and then fully tightened with the
vehicle standing on the ground and the curb
weight condition.

｠

The parts indicated by*2are the bolts/nuts with
friction coefficient stabilizer. In removal, ensure

there is no damage, clean dust and soiling from
the bearing and thread surfaces, and tighten
them to the specified torque.

｠

The part indicated by*3is the bolt/nut with
friction coefficient stabilizer. In removal,
replace it with new one.

Pre-removal operation

｠

Brake Fluid Draining (Refer to GROUP 35A, On-vehicle

Service- Brake Fluid Level Inspection and Bleeding P.

35A-18.)

｠

Height Sensor and Control Link Disconnection (Refer to

GROUP 54Ac, Headlight Automatic Leveling System P.

54Ac-179.)

Post-installation operation

｠

Height Sensor and Control Link Connection (Refer to

GROUP 54Ac, Headlight Automatic Leveling System P.

54Ac-179.)

｠

Brake Fluid Refilling and Bleeding (Refer to GROUP 35A,

On-vehicle Service- Brake Fluid Level Inspection and

Bleeding P.35A-18.)

｠

Wheel Alignment Check and Adjustment (Refer to P.34-9.)

｠

Parking Brake Lever Stroke Check and Adjustment (Refer to

GROUP 36, On-vehicle Service - Parking Brake Lever Stroke

Check and Adjustment P.36-11.)

REAR SUSPENSION

34-13

TRAILING ARM ASSEMBLY

ZC6003590000

71 ± 10 N·m
52 ± 7 ft-lb

110 ± 11 N·m
81 ± 8 ft-lb

2

95 ± 14 N·m
70 ± 10 ft-lb

1

1

N

3

8.5 ± 1.5 N·m
76 ± 13 in-lb

3

1

2

9

4

7

5

6

8

10

11

12

13

11 ± 2 N·m
98 ± 17 in-lb

2

2

2

2

1

55 ± 5 N·m
41 ± 3 ft-lb

11 ± 2 N·m
98 ± 17 in-lb

71 ± 10 N·m
52 ± 7 ft-lb

1

1

39 ± 6 N·m
29 ± 4 ft-lb

71 ± 10 N·m
52 ± 7 ft-lb

1

1

2

11 ± 2 N·m
98 ± 17 in-lb

1

<FWD>

Removal steps

1.

Rear wheel speed sensor

2.

Hose clip

3.

Brake hose bracket

<<B>>

4.

Caliper assembly

5.

Brake disc

6.

Rear hub assembly

7.

Parking brake cable connecting bolt

Removal steps

<<C>>

8.

Rear brake assembly

9.

Control link connection

10. Stabilizer link connection
11. Lower arm connection
12. Upper arm connection
13. Trailing arm assembly

34-14

REAR SUSPENSION

TRAILING ARM ASSEMBLY