Mitsubishi Outlander XL. Manual — part 1207
INSTALLATION SERVICE POINT
>>A<< A/C COMPRESSOR INSTALLATION
If a new compressor is installed, first adjust the amount of oil
according to the procedures described below, and then install
the compressor.
1.
Measure the amount X cm3(X fl.oz) of oil within the removed
compressor.
2.
Drain (from the new compressor) the amount of oil calculated
according to the following formula, and then install the new
compressor.
New compressor oil amount = 80cm3(2.7 fl.oz)
80 cm3- X cm3= Y cm3(2.7 fl.oz - X fl.oz = Y fl.oz)
NOTE:
Y cm3(Y fl.oz) indicates the amount of oil in the
refrigerant line, the condenser, the evaporator, etc.
INSPECTION
M15502000045USA0000010000
A/C COMPRESSOR CLUTCH OPERATION CHECK
ZC6020180000
Connect the compressor connector terminal to the battery
positive (+) terminal and ground the battery’s negative (-)
terminal to the compressor unit. At that time, the A/C compressor
clutch should make a definite operating sound.
DISASSEMBLY AND ASSEMBLY
M15502000046USA0000010000
AIR CONDITIONING
55A-119
COMPRESSOR ASSEMBLY
AC602019
3
10
5
4
6
7
8
9
1
2
AA00
16 ± 1 N·m
12 ± 1 ft-lb
N
COOLING TEMPERATURE SWITCH
DISASSEMBLY STEPS
1.
SNAP RING
2.
COOLING TEMPERATURE SWITCH
A/C
COMPRESSOR
CLUTCH
DISASSEMBLY
>>D<<
·
AIR GAP ADJUSTMENT
<<A>>
>>C<<
3.
SELF-LOCKING NUT
4.
ARMATURE
A/C
COMPRESSOR
CLUTCH
DISASSEMBLY
5.
SHIM
>>B<<
6.
SNAP RING
7.
ROTOR
8.
SNAP RING
>>A<<
9.
FIELD CORE
10. A/C COMPRESSOR
Required Special Tools:
⦆
MB991367: Special Spanner
⦆
MB991386: Pin
DISASSEMBLY SERVICE POINT
<<A>> SELF-LOCKING NUT REMOVAL
ZC6020360000
MB991386
MB991367
55A-120
AIR CONDITIONING
COMPRESSOR ASSEMBLY
ASSEMBLY SERVICE POINTS
>>A<< FIELD CORE ATTACHMENT
ZC6020410000
FIELD CORE
PROJECTION
COMPRESSOR
UNIT PIN HOLE
Line up the pin hole on the compressor unit with the field core
projection and attach.
>>B<< SNAP RING INSTALLATION
ZC602042
SNAP RING
ROTOR
TAPERED PART
0000
CLUTCH COIL
Using snap ring pliers, fit the snap ring so that the snap ring’s
tapered part is on the outside.
>>C<< SELF-LOCKING NUT INSTALLATION
ZC6020360000
MB991386
MB991367
Using a special tool, as when removing the nut, secure the
armature and tighten the self-locking nut.
AIR CONDITIONING
55A-121
COMPRESSOR ASSEMBLY
>>D<< AIR GAP ADJUSTMENT
ZC602043
Thickness
gauge
0000
Check whether or not the air gap of the clutch is within the
standard value.
Standard value:
0.3 - 0.5 mm (0.012 - 0.020 inch)
NOTE:
If there is a deviation of the air gap from the
standard value, make the necessary adjustment by adjusting
the number of shims.
INSPECTION
M15502000047USA0000010000
COOLING TEMPERATURE SWITCH
ZC602046
Thermometer
Engine oil
0000
Do not heat more than necessary.
1.
Dip the metal part of the cooling temperature switch into
engine oil and increase the oil temperature using a gas burner
or similar.
ZC602047
Less than 2
W
No continuity
125 ºC
(257 ºF)
155 ºC
(311 ºF)
Oil temperature
0000
2.
When the oil temperature reaches the standard value, check that
voltage is supplied between the terminals.
Standard value:
Item
Temperature
Less than 2 ohms Slightly below 155°C (311°F)
No continuity
155°C (311°F) or more
NOTE:
When the oil temperature is 155°C (311°F) or more
and there is no continuity, the resistance will not be 2Ω or
lower until the oil temperature reduces to 125°C (257°F) or
less.
CONDENSER ASSEMBLY
REMOVAL AND INSTALLATION
M15502000154USA0000010000
Pre-removal and Post-installation Operation
⦆
Refrigerant Draining and Refilling (Refer to P.55A-103).
⦆
Air Duct Removal and Installation (Refer to GROUP 15, Air Cleaner P.15-6).
55A-122
AIR CONDITIONING
COMPRESSOR ASSEMBLY
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